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Customizable Plough-Shear Mixer from China Suppliers and Factory for Efficient Material Mixing
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Customizable Plough-Shear Mixer from China Suppliers and Factory for Efficient Material Mixing

The SYLD series plough-shear mixer is a specialized horizontal mixer designed to tackle challenging mixing tasks. This mixer is particularly effective for blending materials that are prone to agglomeration, such as fibers or those sensitive to moisture. It excels in mixing powder materials with poor flow characteristics, viscous substances, and combinations of powder with liquid agglomerates. The powerful shear mixing effect generated by the spindle mixer and auxiliary fly cutter ensures superior mixing performance, making it a vital tool in various industries. Manufactured by leading China suppliers, this mixer finds applications in sectors including ceramic clay, refractory materials, wear-resistant compounds, cemented carbide, food additives, ready-mixed mortar, composting technology, sludge treatment, rubber, plastics, firefighting chemicals, and special building materials. As a trusted factory for high-quality mixing solutions, we cater to diverse industrial needs while providing efficient and reliable performance.

    Description

    SYLD series mixer is equipped with a standard ploughshare spindle and a combination of cross-flying knives. When working, the plow blade spindle for circular motion, the material is plow blade blade surface shunt into two directions to form a two-way material flow, and both sides of the plow blade shunt over the material cross each other to form an uninterrupted vortex centrifugal material flow, when the material flows through the high-speed fly cutter and by the high-speed fly cutter blade shear and sprinkle, so as to achieve uniformity of mixing in a very short period of time. Boot discharge to ensure that the material by the plow blade pushed to the center of the cylinder outlet position to ensure that the discharge of clean materials.
    The latest SYLD series of mixers are constantly improving the design to ensure that the position of the plow is installed in the axial direction in a staggered and continuous manner, avoiding the dead angle of mixing. Sophisticated structural design and excellent production technology not only ensure that the machine has a very low failure rate, but also excellent mixing uniformity and good production efficiency.

    Equipment Specifications

    Equipment Capacity 0.1m³ to 60m³
    Range of Batch Processing Volume 60 liters to 35m³
    Range of Batch Processing Weight 30kg to 40 tons
    Material Options Stainless Steel 304, 316L, 321, Carbon Steel, Manganese Steel, Hardox450, JFE450, and other specified materials.
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    Product Parameters

    Model Allowable working volume Spindle speed (RPM) Motor power (KW) Equipment weight (KG) Overall dimension (mm)
    L W H L1 L2 W1 D-d3
    SYLD-0.15 30-90L 160 3 330 1000 538 859 1800 1080 1100 2- ⌀18
    SYLD-0.3 60-180L 137 5.5 550 1200 658 975 2200 1300 1200 2- ⌀18
    SYLD-0.5 100-300L 119 7.5 790 1400 768 1070 2800 1500 1300 2- ⌀18
    SYLD-1 200-600L 119 15 1100 1800 960 1279 3500 1920 1500 3- ⌀22
    SYLD-1.5 300-900L 95 18.5 1500 2000 1090 1409 3700 2120 1600 4- ⌀26
    SYLD-2 0.4-1.2m³ 84 22 1990 2200 1192 1510 3400 2320 1700 4- ⌀26
    SYLD-3 0.6-1.2m³ 76 30 2250 2500 1352 1670 3800 2650 2000 4- ⌀26
    SYLD-4 0.8-2.4m³ 66 37 2950 2800 1472 1790 4100 3000 2100 4- ⌀26
    SYLD-5 1-3m³ 66 45 3500 3000 1596 1890 4400 3200 2200 4- ⌀26
    SYLD-6 1.2-3.6m³ 59 45 4600 3300 1666 1965 4700 3500 2200 4- ⌀26
    SYLD-8 1.6-4.8m³ 52 55 5500 3600 1836 2130 5200 3800 2300 4- ⌀26
    SYLD-10 2-6m³ 42 55 6500 3800 1990 2285 6200 4000 2400 4- ⌀26
    SYLD-12 2.4-7.2m³ 38 75 7700 4000 2100 2395 6600 4200 2500 4- ⌀26
    SYLD-15 3-9m³ 28 90 8750 4500 2320 2532 6500 4750 2700 4- ⌀26

    Component & Application Gallery

    Frequently Asked Questions

    Q How does the SYLD series mixer achieve high mixing uniformity in a short time?

    The SYLD series uses a plough blade spindle that splits material into bidirectional flows, forming an uninterrupted centrifugal vortex. Combined with high-speed cross-flying knives that shear and disperse the particles simultaneously, it eliminates segregation and reaches high homogeneity rapidly.

    Q What design features prevent dead zones during operation?

    The mixer positions its plow blades in an axially staggered, continuous arrangement along the spindle. This optimized blade alignment ensures every area within the cylindrical chamber is swept, eliminating mixing dead angles.

    Q What material options are available for abrasive or corrosive processing?

    Depending on application requirements, contact and non-contact parts can be constructed from Stainless Steel (304, 316L, 321), Carbon Steel, Manganese Steel, or wear-resistant alloys such as Hardox450 and JFE450.

    Q How does the discharge process ensure clean material evacuation?

    During discharge mode, the rotating plow blades push and guide the entire batch toward the central bottom outlet of the vessel, resulting in rapid and thorough cleanout with minimal residue.

    Q What is the available capacity range for the SYLD ploughshare mixer?

    The SYLD equipment capacity spans from 0.1m³ up to 60m³, accommodating batch working volumes from 60 liters to 35m³ and handling weights between 30kg and 40 tons to suit both pilot plant and large-scale industrial operations.