Ukuhlolwa Okuqinile Kwekhwalithi Kuwo Wonke Ama-Blender Akhiqiziwe

Zonke izinto zomshini wokuxuba weNkampani yethu iShenYin ziyahlolwa. Kusukela ekuthengweni kwezinto zokusetshenziswa kuya ekukhiqizweni kwefektri, ibhetshi ngalinye liyahlolwa kabusha ukuqinisekisa ukuhambisana nezidingo zamakhasimende, ikakhulukazi kuma-mixer aqondene nebhethri le-lithium.
Ukuze kuhlolwe izinto zokusetshenziswa ezahlukahlukene emshinini wokuxuba, iShenyin isebenzisa i-Spike spectrometer yokuqala engenisiwe yaseJalimane ukuze yenze ukuhlolwa okuqinile kwezingxenye zethusi ne-zinc kuzo zonke izinto ezingenayo nezingxenye ezithengiwe; ukuqinisekisa ukulawulwa kwezinto zangaphandle ezisebenza ngogesi ngaphakathi nangaphandle komgqomo. Ngezansi kunesithombe sangempela ensimini:

Ngemva kokuqedwa kokukhiqizwa komshini wokuxuba, kuba nenqubo yokuhlola ehilela ukumaka nokuskena ukuze kuhlolwe, iShenyin iyona kuphela i-powder Imishini Yokuxuba umenzi embonini owethula imishini yokuskena ye-3D, engaqhathanisa u-1:1 nomodeli we-3D ngemuva kokuskena isakhiwo se-alien somshafti wokuxuba ngokunemba okufika ku-0.1mm. Ngezansi isithombe sangempela ensimini:

Incazelo eningiliziwe yenqubo yokuhlola izinto kanye nokuhlola yomshini wokuxuba:

1. Ukuhlolwa kwezinto ezibonakalayo

Okuqukethwe kokuhlola: Ukuhlolwa kwezinto zomshini wokuxuba kuyisinyathelo esibalulekile ekuqinisekiseni ukuthi imishini ihlangabezana nezidingo zomklamo kanye nezindinganiso zemboni. Okuqukethwe kokuhlola kufaka phakathi ukuhlaziywa kokwakheka kwamakhemikhali kwezinto, ukuhlolwa kwempahla ebonakalayo (njengokuqina, ubulukhuni, ukumelana nokugqwala), kanye nokuhlolwa kwekhwalithi yobuso (njengokuqhekeka, ukuguquguquka, noma imihuzuko). Lokhu kuhlolwa kuqinisekisa ukuthi izinto zingamelana nokucindezeleka komshini kanye nendawo yamakhemikhali ngesikhathi senqubo yokuxuba, kugwenywe ukwehluleka kwemishini noma ukungcola kwezinto. Izindlela zokuhlola: Izindlela ezivamile zifaka phakathi ukuhlaziywa kwe-spectral (njenge-X-ray fluorescence spectrometer) yokuhlonza ukwakheka kwamakhemikhali, kanye nomhloli wobulukhuni kanye nomshini wokuhlola ukuthambekela wokuhlola izakhiwo zomzimba. Ngezinto ezigqwalisayo, ukumelana nokugqwala kwezinto zensimbi engagqwali kuzohlolwa, kuyilapho ukumelana nokuguguleka kwezinto zensimbi yekhabhoni kudinga ukuqinisekiswa, ikakhulukazi lapho kubhekene nezinto ezingqwali njenge-cement mortar. Ukubaluleka: Ukukhethwa kwezinto kuthinta ngqo ukuqina nokusebenza komxubi. Isibonelo, izinto zensimbi engagqwali zifanelekela imboni yezemithi noma yokudla ngoba kulula ukuzihlanza futhi zihlangabezana nezindinganiso zokuhlanzeka; Izinto zensimbi yekhabhoni zifaneleka kakhulu emkhakheni wezinto zokwakha, ngezindleko eziphansi futhi zihlangabezana nezidingo zamandla.

2. Inqubo yokuhlola ngemuva kokuqedwa kokukhiqiza

Inqubo yokuhlola: Inqubo yokuhlola yenziwa ngemva kokuba ukukhiqizwa kwemishini sekuqediwe, okuhlanganisa ukuhlolwa okubonakalayo, ukuhlolwa kokusebenza, kanye nokuqinisekiswa kokusebenza. Ukuhlolwa okubonakalayo kuqinisekisa ukuthi imishini ayinazo iziphambeko zokukhiqiza, njengeziphambeko zokushisela noma ukumbozwa okungalingani; Ukuhlolwa kokusebenza kuhlola isimo sokusebenza sama-motor, ama-bearings, kanye nezinhlelo zokudlulisa ukuqinisekisa ukuthi akukho msindo ongavamile noma ukudlidliza; Ukuqinisekiswa kokusebenza kufezwa ngokulingisa izimo zangempela zokuxuba, ukuhlola ukufana kokuxuba kanye nesikhathi ukuqinisekisa ukuthi imininingwane yomklamo iyahlangatshezwa. Ukumaka nokuskena: Ngemva kokudlula ukuhlolwa, imishini izomakwa ngesikhombi esiyingqayizivele (njengenombolo ye-serial noma ikhodi ye-QR) ukuze kube lula ukulandelela nokulungisa. Ubuchwepheshe bokuskena, njenge-RFID noma ibhakhodi, busetshenziselwa ukuqopha idatha yokuhlola, okuhlanganisa imiphumela yokuhlolwa kanye nemingcele, ehlanganiswe kudathabheyisi ukusekela ukuphathwa kwekhwalithi okulandelayo kanye nokuphathwa kweketanga lokuhlinzeka.

Ukusebenza okujwayelekile: Ukuhlolwa kulandela i-SOP eqinile (Inqubo Ejwayelekile Yokusebenza) ukuqinisekisa ukuthi isinyathelo ngasinye siyaphindaphindeka futhi siyahlolwa. Isibonelo, isigaba sokuqinisekisa ukusebenza siqinisekisa ukuzinza kwemishini ngaphansi kwezimo zokungalayishwa nokulayisha, kuyilapho ukuqinisekiswa kokusebenza kulingisa indawo yangempela yokukhiqiza ukuze kuhlolwe umphumela wokuxubana kanye nokuphepha.

3. Indima yokumaka nokuskena

Ukulandelela Nokulandelela: Uhlelo lokumaka nokuskena luhlinzeka ngokuphathwa komjikelezo wokuphila komshini wokuxuba. Izikhombisi ezimakiwe (njengezinombolo zochungechunge eziqoshwe nge-laser) zihlotshaniswa nedatha eskeniwe (njengemibiko yokuhlola kanye namalogi okuhlola) ukusekela ukuxilongwa kwamaphutha okusheshayo kanye nokufakwa esikhundleni kwezingxenye. Lokhu kubaluleke kakhulu embonini yezemithi noma yokudla ukuqinisekisa ukuthi imishini iyahambisana nezidingo ze-GMP (Good Manufacturing Practice) futhi igweme izingozi zokungcola.

Ukuhlanganiswa kwedatha: Ubuchwepheshe bokuskena buguqula ulwazi lokuhlola lube yidijithali ukuze kube lula ukuhlanganiswa ezinhlelweni zokuhlela izinsiza zebhizinisi (i-ERP). Isibonelo, ukuskena ikhodi ye-QR kungabuyekeza isimo sedivayisi ngesikhathi sangempela, kuthuthukise ukuphathwa kwempahla kanye nezinhlelo zokulungisa ezivimbelayo kusukela ezigabeni zokukhiqiza kuya ekulungisweni.
Ukulawulwa kwekhwalithi: Ukumaka nokuskena kuqinisa uhlelo lokuqinisekisa ikhwalithi. Ngokuqopha imininingwane yokuhlola njengemiphumela yokuhlolwa kwezinto kanye nedatha yokuhlola ukusebenza, izinkampani zingalandelela umlando wemishini ukuqinisekisa ukuthi umxube ngamunye uhlangabezana nezidingo zamakhasimende futhi kunciphisa ingozi yokubuyiselwa noma ukuvuselelwa.

4. Ukusetshenziswa kwemboni kanye nokuthobela imithetho

Ukusebenza kwemboni ehlukahlukene: Umshini we-Blender usetshenziswa kabanzi emikhakheni efana nemithi, ukudla, izinto zokwakha, kanye namakhemikhali. Inqubo yokuhlola nokuhlola izinto kufanele ivumelane nezindinganiso zemboni, njengemboni yemithi egcizelela ukuqinisekiswa okuhlanzekile nokuhlanzekile, kuyilapho imboni yezinto zokwakha igxile ekumelaneni nokuguguleka kanye nokusebenza kahle kwezindleko.
Izidingo zokuthobela imithetho: Endaweni ye-GMP, ukwakheka kwemishini kufanele kube lula ukuyihlanza nokubulala amagciwane, futhi ukukhethwa kwezinto kufanele kugweme ukungcola. Ukumaka nokuskena inqubo yokuhlola kusekela ukuhlolwa kokuthobela imithetho, kuhlinzeke ngamarekhodi aqinisekisiwe, futhi kuqinisekiswe ukuthi imishini ihambisana nemithethonqubo kuyo yonke inqubo kusukela ekwakhiweni kuya ekulethweni.