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Customizable Plough-Shear Mixer from China Suppliers - Efficient Mixing Solutions from Reliable Factory
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Customizable Plough-Shear Mixer from China Suppliers - Efficient Mixing Solutions from Reliable Factory

The SYLD series plough-shear mixer is a specialized horizontal mixer designed to effectively handle materials that tend to agglomerate, such as fibers or moisture-sensitive powders. This versatile equipment excels in mixing materials with poor fluidity, viscous substances, and combining powders with liquids, ensuring a strong shear mixing effect through its spindle mixer and auxiliary fly cutter features. Widely utilized across various industries, including ceramics, refractories, wear-resistant materials, cemented carbide, food additives, ready-mixed mortar, composting technology, sludge treatment, rubber and plastics, firefighting chemicals, and special building materials, the SYLD mixer is an indispensable tool for optimizing production processes. As a leading supplier and factory in China, we are committed to providing high-quality mixing solutions tailored to meet the needs of diverse applications

    Description

    SYLD series mixer is equipped with a standard ploughshare spindle and a combination of cross-flying knives. When working, the plow blade spindle for circular motion, the material is plow blade blade surface shunt into two directions to form a two-way material flow, and both sides of the plow blade shunt over the material cross each other to form an uninterrupted vortex centrifugal material flow, when the material flows through the high-speed fly cutter and by the high-speed fly cutter blade shear and sprinkle, so as to achieve uniformity of mixing in a very short period of time. Boot discharge to ensure that the material by the plow blade pushed to the center of the cylinder outlet position to ensure that the discharge of clean materials.

    The latest SYLD series of mixers are constantly improving the design to ensure that the position of the plow is installed in the axial direction in a staggered and continuous manner, avoiding the dead angle of mixing. Sophisticated structural design and excellent production technology not only ensure that the machine has a very low failure rate, but also excellent mixing uniformity and good production efficiency.

    Dual Fluid Dynamics

    Cross-flying knives & vortex centrifugal flow.

    Zero Dead Angle

    Staggered plow setup avoids residue retention.

    Fast & Clean Discharge

    Plow driven center-out discharge technology.

    Equipment Specifications

    Equipment Capacity 0.1m³ to 60m³
    Range of Batch Processing Volume 60 liters to 35m³
    Range of Batch Processing Weight 30kg to 40 tons
    Material Options Stainless Steel 304, 316L, 321, Carbon Steel, Manganese Steel, Hardox450, JFE450, and other specified materials.
    SYLD Series Ploughshare Mixer Structural Diagram

    Product Parameters

    Model Allowable Working Volume Spindle Speed (RPM) Motor Power (KW) Equipment Weight (KG) Overall Dimension (mm)
    L W H L1 L2 W1 D-d3
    SYLD-0.15 30-90L 160 3 330 1000 538 859 1800 1080 1100 2- ⌀18
    SYLD-0.3 60-180L 137 5.5 550 1200 658 975 2200 1300 1200 2- ⌀18
    SYLD-0.5 100-300L 119 7.5 790 1400 768 1070 2800 1500 1300 2- ⌀18
    SYLD-1 200-600L 119 15 1100 1800 960 1279 3500 1920 1500 3- ⌀22
    SYLD-1.5 300-900L 95 18.5 1500 2000 1090 1409 3700 2120 1600 4- ⌀26
    SYLD-2 0.4-1.2m³ 84 22 1990 2200 1192 1510 3400 2320 1700 4- ⌀26
    SYLD-3 0.6-1.2m³ 76 30 2250 2500 1352 1670 3800 2650 2000 4- ⌀26
    SYLD-4 0.8-2.4m³ 66 37 2950 2800 1472 1790 4100 3000 2100 4- ⌀26
    SYLD-5 1-3m³ 66 45 3500 3000 1596 1890 4400 3200 2200 4- ⌀26
    SYLD-6 1.2-3.6m³ 59 45 4600 3300 1666 1965 4700 3500 2200 4- ⌀26
    SYLD-8 1.6-4.8m³ 52 55 5500 3600 1836 2130 5200 3800 2300 4- ⌀26
    SYLD-10 2-6m³ 42 55 6500 3800 1990 2285 6200 4000 2400 4- ⌀26
    SYLD-12 2.4-7.2m³ 38 75 7700 4000 2100 2395 6600 4200 2500 4- ⌀26
    SYLD-15 3-9m³ 28 90 8750 4500 2320 2532 6500 4750 2700 4- ⌀26

    Product Gallery & Details

    Frequently Asked Questions (FAQ)

    How does the SYLD series ploughshare mixer ensure high uniformity?
    The SYLD series mixer utilizes a high-precision combination of ploughshare blades and high-speed cross-flying knives. The plow blades split and divert materials into two opposing streams, generating an uninterrupted vortex centrifugal flow, while the high-speed choppers break up agglomerates to achieve fast, homogenous blending with zero dead angles.
    What material options and grades are available for manufacturing?
    Depending on your application and corrosion or wear resistance requirements, the mixer can be fabricated from Stainless Steel 304, 316L, 321, Carbon Steel, Manganese Steel, Hardox450, JFE450, and other tailored alloys.
    What are the available capacities and processing weight ranges?
    The SYLD series spans from compact lab/pilot units (0.1m³) up to heavy industrial production models (60m³), accommodating batch processing volumes from 60 liters to 35m³ and processing batch weights from 30kg up to 40 tons.
    How does the mixer handle material discharge?
    During discharge, the staggered plow blades rotate and guide materials directly toward the central bottom discharge outlet, ensuring rapid emptying with minimal residue retention.
    Can the mixer handle agglomerated or cohesive materials?
    Yes. The integrated high-speed cross-flying knives specifically provide intensive shear and dispersion forces that effectively de-agglomerate lumps and fibrous materials during the mixing cycle.