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Customizable Plough-Shear Mixer from China Suppliers - High-Quality Factory Solution for Agglomerated Material Mixing
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Customizable Plough-Shear Mixer from China Suppliers - High-Quality Factory Solution for Agglomerated Material Mixing

The SYLD series plough shear mixer is a specialized horizontal mixer designed for effectively blending materials prone to agglomeration, such as fibers and moisture-sensitive powders. It excels in mixing materials with low fluidity, viscous substances, and combinations of powders with liquid components. Utilizing a powerful shear mixing effect through its spindle mixer and auxiliary fly cutter, this equipment ensures superior mixing performance. This versatile mixer is extensively employed across various industries, including ceramic clay, refractory materials, wear-resistant materials, cemented carbide, food additives, ready-mixed mortar, composting technologies, sludge treatment, rubber and plastic, firefighting chemicals, and special construction materials. As a leading manufacturer in China, our factory provides high-quality mixers, making us a go-to supplier for innovative mixing solutions in the market.

    Description

    SYLD series mixer is equipped with a standard ploughshare spindle and a combination of cross-flying knives. When working, the plow blade spindle for circular motion, the material is plow blade blade surface shunt into two directions to form a two-way material flow, and both sides of the plow blade shunt over the material cross each other to form an uninterrupted vortex centrifugal material flow, when the material flows through the high-speed fly cutter and by the high-speed fly cutter blade shear and sprinkle, so as to achieve uniformity of mixing in a very short period of time. Boot discharge to ensure that the material by the plow blade pushed to the center of the cylinder outlet position to ensure that the discharge of clean materials.
    The latest SYLD series of mixers are constantly improving the design to ensure that the position of the plow is installed in the axial direction in a staggered and continuous manner, avoiding the dead angle of mixing. Sophisticated structural design and excellent production technology not only ensure that the machine has a very low failure rate, but also excellent mixing uniformity and good production efficiency.

    Equipment Specifications

    Equipment Capacity
    0.1m³ to 60m³
    Batch Processing Volume
    60 liters to 35m³
    Batch Processing Weight
    30kg to 40 tons
    Material Options
    Stainless Steel 304, 316L, 321, Carbon Steel, Manganese Steel, Hardox450, JFE450, and other specified materials.
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    Product Parameters

    Model Allowable working volume Spindle speed (RPM) Motor power (KW) Equipment weight (KG) Overall dimension (mm)
    L W H L1 L2 W1 D-d3
    SYLD-0.15 30-90L 160 3 330 1000 538 859 1800 1080 1100 2- ⌀18
    SYLD-0.3 60-180L 137 5.5 550 1200 658 975 2200 1300 1200 2- ⌀18
    SYLD-0.5 100-300L 119 7.5 790 1400 768 1070 2800 1500 1300 2- ⌀18
    SYLD-1 200-600L 119 15 1100 1800 960 1279 3500 1920 1500 3- ⌀22
    SYLD-1.5 300-900L 95 18.5 1500 2000 1090 1409 3700 2120 1600 4- ⌀26
    SYLD-2 0.4-1.2m³ 84 22 1990 2200 1192 1510 3400 2320 1700 4- ⌀26
    SYLD-3 0.6-1.2m³ 76 30 2250 2500 1352 1670 3800 2650 2000 4- ⌀26
    SYLD-4 0.8-2.4m³ 66 37 2950 2800 1472 1790 4100 3000 2100 4- ⌀26
    SYLD-5 1-3m³ 66 45 3500 3000 1596 1890 4400 3200 2200 4- ⌀26
    SYLD-6 1.2-3.6m³ 59 45 4600 3300 1666 1965 4700 3500 2200 4- ⌀26
    SYLD-8 1.6-4.8m³ 52 55 5500 3600 1836 2130 5200 3800 2300 4- ⌀26
    SYLD-10 2-6m³ 42 55 6500 3800 1990 2285 6200 4000 2400 4- ⌀26
    SYLD-12 2.4-7.2m³ 38 75 7700 4000 2100 2395 6600 4200 2500 4- ⌀26
    SYLD-15 3-9m³ 28 90 8750 4500 2320 2532 6500 4750 2700 4- ⌀26

    Frequently Asked Questions

    Q How does the SYLD series ploughshare mixer achieve high mixing uniformity?

    The mixer utilizes a combination of a circular-motion ploughshare spindle and high-speed cross-flying knives. The plow blades split materials into opposing flows to generate an uninterrupted vortex centrifugal flow, while the high-speed choppers shear and disperse agglomerates, delivering complete uniformity in a short processing time.

    Q What batch sizes and capacities can the SYLD series accommodate?

    The SYLD series covers a broad operational spectrum, with equipment capacities ranging from 0.1 m³ to 60 m³, batch working volumes from 60 liters to 35 m³, and processing batch weights from 30 kg up to 40 tons across models SYLD-0.15 to SYLD-15.

    Q How does the staggered plow design prevent dead zones during mixing?

    The plow blades are installed in a continuous, axially staggered configuration. This geometric alignment ensures full sweeping coverage along the cylinder walls, continuously re-circulating materials into the active shearing zone and completely eliminating unmixed dead corners.

    Q What material options are available for abrasive or corrosive applications?

    The equipment can be customized in multiple materials to match process requirements, including Stainless Steel 304, 316L, and 321 for hygiene and corrosion resistance, as well as Carbon Steel, Manganese Steel, Hardox450, and JFE450 for heavy-duty wear resistance.

    Q How does the mixer ensure complete and clean material discharge?

    During the discharge cycle, the specially angled plow blades push the blended material toward the center outlet of the cylinder, promoting rapid emptying with minimal residue left inside the mixing chamber.

    Q What role do the high-speed fly cutters play in the mixing process?

    The cross-flying knives rotate at high speeds to deliver intense local shear forces, which break down lumps, disperse fibrous or sticky ingredients, and ensure liquid additives are evenly scattered throughout the bulk powder.