Kusanthula kwa Kugwiritsa Ntchito Chosakaniza cha Riboni Chopingasa Pokonzekera Zipangizo Zina Zophikira za Ceramic

I. Zochitika Zogwiritsira Ntchito

Kutengera kapangidwe ka zinthu zomwe zaperekedwa (makamaka zirconium silicate yokhala ndi kuchuluka kwakukulu, yowonjezerapo alumina ndi quartz) komanso zofunikira zazikulu zopangira tsiku ndi tsiku (matani 20 patsiku), zitha kudziwika kuti njira yosakaniza iyi imagwiritsidwa ntchito pokonzekera zokutira za ceramic zogwira ntchito bwino pazinthu zomaliza za lithiamu. Makamaka, ingagwiritsidwe ntchito pa:

●Chophimba cholekanitsa cha zinthu zomaliza: Chophimba chofanana cha ceramic chimapangidwa pa nembanemba ya polima (monga PE/PP), zomwe zimathandizira kwambiri kukana kutentha, mphamvu ya makina komanso kunyowa kwa electrolyte kwa cholekanitsa.

●Chitetezo cha m'mphepete mwa ma electrode: Chokutidwa m'mphepete mwa pepala la electrode, chimagwira ntchito ngati chitetezo cha insulation ndipo chimaletsa ma short circuits amkati.

Zipangizo zokutirazo zimagwirizana mwachindunji ndi magwiridwe antchito achitetezo ndi moyo wautumiki wa chinthu chomaliza, chifukwa chake, chili ndi zofunikira kwambiri kuti chikhale chofanana, chogwira ntchito bwino komanso cholimba cha tinthu tating'onoting'ono ta kusakaniza.

6II. Ubwino Wapakati ndi Kugwirizana kwa Njira

Yopingasa Chosakaniza Riboni, ndi mfundo yake yapadera yogwirira ntchito, imakwaniritsa bwino zofunikira za njirayi, ndipo zabwino zake zazikulu ndi izi:

1. Kusakaniza bwino kwambiri, kuthetsa bwino kusiyana kwa kachulukidwe.

●Mavuto Okonza: Zirconium silicate (kuchuluka kwenikweni ≈ 4.7 g/cm³) ndi quartz (kuchuluka kwenikweni ≈ 2.65 g/cm³) ali ndi kusiyana kwakukulu kwa kuchuluka, ndipo amatha kupatukana chifukwa cha mphamvu yokoka panthawi yosakaniza ndi kukhazikika.

●Yankho la Zipangizo: Zipangizozi zimakwaniritsa kusakanikirana kwa ma radial ndi axial three-dimensional convection nthawi imodzi kudzera mu kuzungulira kwa riboni zozungulira zamkati ndi zakunja. Njira yoyendera iyi imapanga kuyenda kwamphamvu kwa zinthu, kuthana bwino ndi kusiyana kwa kusiyana kwa kuchulukana, ndikuwonetsetsa kufanana kwakukulu kwa macroscopic ndi microscopic kwa gulu lililonse (300-400 kg), ndikukhazikitsa maziko a magwiridwe antchito okhazikika a utoto.

2. Mphamvu yosakaniza yotsika yometa ubweya, kukulitsa chitetezo cha mawonekedwe a tinthu.

●Mavuto Okonza: Zipangizo zonse ndi ufa wosalala wa micron (D50: 1.1-2µm), ndipo alumina ili ndi kuuma kwakukulu komanso kulimba kwambiri. Kusakaniza kwambiri kudzawononga mawonekedwe a tinthu toyambirira, kupanga ufa wosalala wachiwiri, kusintha kukula kwa tinthu tomwe timagawanika (D50, D97), motero kukhudza rheology ya slurry ndi zotsatira zake zophimba.

●Yankho la Zipangizo: Chosakaniza riboni chopingasa chimatha kusakaniza kudzera mu kusuntha pang'ono ndi kugwa pang'ono, zomwe zimapangitsa kuti chikhale cholimba kwambiri. Chimatsimikizira kufanana pamene chimachepetsa kusweka kwa tinthu ndi kuwonongeka kwa malo ogwirira ntchito a chipangizocho.

3.Kugwira ntchito bwino kwambiri komanso kutsitsa zinthu popanda zotsalira kumaonetsetsa kuti zinthu zikuyenda bwino.

●Mavuto aukadaulo: Mphamvu yopangira matani 20 patsiku imafuna zida zogwira mtima kwambiri; nthawi yomweyo, kuipitsidwa pakati pa magulu kuyenera kupewedwa.
Ngati muli ndi mafunso, chonde titumizireni uthenga:
Shanghai Shenyin Machinery (Group) Co., Ltd.
Imelo Yolumikizirana: mike.xie@shshenyin.com

●Mayankho a Zipangizo:

●Kusakaniza bwino: Pa mtundu uwu wa ufa wouma, kusakaniza koyenera nthawi zambiri kumachitika mkati mwa mphindi 5-15.

●Kutsitsa bwino: Pokhala ndi valavu yotsegula yayikulu, imatha kutulutsa zinthu mwachangu komanso mokwanira pansi pa screw, popanda zotsalira. Izi sizimangokwaniritsa nthawi yopangira zinthu zokha komanso zimathandizira kuti zinthu zonse zikhale zodziyimira pawokha komanso kuti fomulayo ikhale yolondola.

4. Kusinthasintha kwabwino kwambiri kwa zinthu, komwe kuli ndi mphamvu zonse zobalalitsa komanso zotsutsana ndi kusonkhana.

●Mavuto pa kukonza: Zipangizo za ufa wosalala zimakhala ndi vuto lofewa, ndipo gawo la quartz siliyenda bwino.

●Yankho la Zipangizo: Kuyenda kwa riboni kumathandiza kuswa ma agglomerate ang'onoang'ono. Makina opopera madzi othamanga kwambiri kapena opopera madzi amatha kuwonjezeredwa kuti athetse mavuto omwe angabuke kapena kuwonjezera zinthu zamadzimadzi pang'ono panthawi yopopera.

III. Mfundo Zofunika Kuziganizira Posankha Zipangizo Zofunika Kwambiri

Kutengera ndi magawo a ndondomeko omwe ali pamwambapa, zotsatirazi ziyenera kuganiziridwa posankha kapena kuwunika zida:

Kuchuluka ndi mphamvu zopangira

Kulemera kwa gulu 300-400kg, kutulutsa tsiku lililonse matani 20

Sankhani chitsanzo chokhala ndi voliyumu yodziwika ya 600-800L (kutengera kuchuluka kwa 1.1-1.2g/cm³ ndi kuchuluka kwa katundu wa 0.6-0.7). Kuwerengera kukuwonetsa kuti chipangizo chimodzi chingakwaniritse mphamvu zopangira pomwe chimalola malire a chitetezo.

Zipangizo zomangira ndi kukana kuvala

Zipangizo zomwe zili ndi kusiyana kwakukulu kwa kachulukidwe ndi mphamvu zokulirapo

Chipinda chosakaniza ndi malo olumikizirana ndi riboni yozungulira zimapangidwa ndi chitsulo chosapanga dzimbiri, ndipo khoma lamkati limapukutidwa bwino kwambiri. Pazinthu zofunika kwambiri (monga masamba a riboni yozungulira), tikulimbikitsidwa kugwiritsa ntchito njira yolimbitsa monga kuphimba carbide yolimba yomwe simangiriridwa.

Kutseka ndi kuteteza kuphulika

Chinthu chomwe chikukonzedwa ndi ufa wosalala wa kukula kwa micron.

Mapeto a spindle amagwiritsa ntchito chisindikizo cha mpweya kapena makina cholimba kwambiri kuti fumbi lisatuluke. Kapangidwe kake konse kuyenera kukwaniritsa miyezo yotetezeka kuti ntchito igwire bwino ntchito.

Kulamulira ndi kuyeretsa

Kutsatira miyezo yoyendetsera bwino

Konzani makina owongolera a PLC odziyimira pawokha kuti athandizire kusungira ndi kutengera maphikidwe (nthawi, liwiro, ndi zina zotero). Kapangidwe ka zida kayenera kuthandiza kuyeretsa bwino ndikupewa makona osakhazikika.

Chidule cha IV.

Pa njira zosakaniza zouma monga zipangizo zophikira za ceramic za zinthu zomaliza, zomwe zili ndi zofunikira zolimba kuti zikhale zofanana, kukhala ndi tinthu tating'onoting'ono, kupanga bwino, komanso ukhondo, zosakaniza riboni zopingasa ndiye njira yabwino kwambiri, yotsimikiziridwa ndi kupanga mafakitale. Kudzera mu kusakaniza kwa convection kwa magawo atatu, kumeta pang'ono, komanso kutsitsa bwino, zimatha kukwaniritsa zofunikira zaukadaulo komanso zogwira mtima pakukonzekera zinthu zomaliza.