Izinketho Ezilungiselelwe Ngokwezifiso Zomxube Wesikulufa Esiyindilinga Ezimweni Ezikhethekile Zokucubungula Ufulawa

Okujwayelekile Isixubi Sesikulufa EsiyindilingaZiphatha kahle izimpushana eziningi, kodwa izinto ezinamathelayo, ezihudulayo, noma ezizwela umswakama zidinga ubunjiniyela obuklanyelwe zona. Ngizohlola izindlela ezine zokwenza ngokwezifiso: izinto zokwakha, i-screw geometry, izinhlelo zokushayela, kanye nezixazululo zokuvala. Lo mhlahlandlela osebenzayo ukukusiza ukuthi ubone izinguquko ezifanele zamaphuzu akho obuhlungu bokucubungula.

Ikhwalithi yomkhiqizo engaguquki iholela ezindlekweni eziphezulu ngenxa yezingozi zokuphepha kanye nezinsiza ezichithwayo, kanye nokulungiswa kabusha okubizayo kanye nokubuyiselwa emuva.

Izifundo zamacala ezenzeka emhlabeni wangempela zizobonisa lokhu kulungiswa kwemisebenzi ngendlela eyenzeka ngayo.

Izimo Zempuphu Ekhethekile: Izinselele Eziyinhloko

Ukuchaza Izimpushana Ezihlangene, Ezinobuthi, Nezingenabuthi

Ngihlangana nezinhlobo ezintathu zempuphu ezijwayelekile Imishini Yokuxuba. Izimpushana ezihlangene zinamathela zona kanye nezindonga zemithambo yegazi. Izinhlayiya ezimanzi ekucutshungulweni kwemithi ziziphatha ngale ndlela. I-Lactose monohydrate isebenza njengempushana ehlangene eyisibonelo ezifundweni zokugeleza. I-Ibuprofen, esinye isidakamizwa esihlangene, sidinga izembozo ze-polymer ukuze sithuthukise izakhiwo zaso zokugeleza. Lezi zinto zinamathela ezindizeni zezikulufo kanye nasezindaweni zekhoni, zishiya insalela phakathi kwamaqoqo.

Izimpushana ezihuzukayo ezifana ne-metal oxides ziguga imishini ngokungqubuzana. Izinhlayiya zazo eziqinile ziklwebha izindawo zensimbi engagqwali futhi zigugule imiphetho yezikulufo ngokuhamba kwesikhathi. Izimpushana ezi-hygroscopic zimunca umswakama ovela emoyeni ozungezile. Usawoti othile kanye nezinye izinto ezisiza ngemithi zidonsa umhwamuko wamanzi esakhiweni sazo, okubangela ukugoqana kanye nokuwohloka kwamakhemikhali.

Isici ngasinye sithinta indinganiso Isixubi Sesikulufa Esiyindilinga ngendlela ehlukile. Izimpushana ezihlangene zidinga izindawo ezicwebezelisiwe kanye nemiklamo ekhethekile yezikulufo. Izinto ezigugulekayo zidinga ukwakhiwa okuqinile. Izimpushana ezi-hygroscopic zidinga izindawo ezivalwe ngokulawula umswakama.

Izinkinga Zokugeleza Ekuxubeni Nasekukhipheni Igesi

Ukungagelezi kahle kwamanzi kudala izinkinga ezimbili ezidumile: ukubopha kanye nokubopha amagundane. Ukubopha kwenzeka lapho i-powder yakha i-arch ngaphezu kwendawo yokukhipha amanzi, ivimba ukugeleza kwezinto. Ukubopha amagundane kwenzeka lapho i-powder igeleza ngomzila ophakathi kuyilapho izinto ezizungezile zihlala zimile. Zombili lezi zimo zibangela ukukhishwa okungaphelele kanye nokwakheka kwe-batch okungahambisani.

Imiphumela idlulela ngale kokuphazamiseka. Ukugeleza kwezinto ezingasebenzi kahle kubangela ngqo ukubambezeleka kokukhiqiza futhi kubeke engcupheni ikhwalithi yomkhiqizo. Emikhakheni yokudla neyemithi, izinto ezingasebenzi kahle zibeka engcupheni yokungcoliswa okuhlukahlukene. Ekukhiqizweni kwamakhemikhali, izilinganiso zezinto ezingalungile ezivela ezinkingeni zokugeleza zonakalisa ubuqotho bomkhiqizo.

Ukushukunyiswa ngesandla ngama-mallet enjoloba kudinga ukuyeka ngokuphelele ukukhiqizwa. Lokhu kungenelela kwandisa isikhathi sokucubungula futhi kunciphisa umthamo. Ukuhlasela okuphindaphindiwe kulimaza ama-hopper angaklanyelwe amandla anjalo, okudala izindleko zokulungisa. Ibhetshi ngalinye elimisiwe lisho imikhiqizo embalwa eqediwe ngeshifti ngayinye, okuholela emalini engenayo elahlekile.

Isenzo sokuphakamisa sekhoni siphula i-bridged powder futhi sivimbele ukugoba kwamagundane kanye nokuhlukaniswa kwezinto. Ngokusebenzisa ama-IBC, abakhiqizi bahlukanisa izigaba zokucubungula ukuze izinyathelo eziningi zisebenze ngesikhathi esisodwa ngaphandle kokumisa ukukhiqiza.

Lezi zinkinga zokugeleza zimelela izizathu eziyinhloko engizincomayo ngezixazululo zokuxuba ezenziwe ngokwezifiso. Ukuqonda izindlela ezithile zokwehluleka kwempuphu yakho kuqondisa zonke izinqumo zobunjiniyela ezilandelayo.

Ukwenza Ngokwezifiso Isixhumi Sakho Sesikulufu Esiyindilinga

Ukukhethwa Kwezinto Zokugqokwa Nokugqwala

Ngiqala yonke iphrojekthi yokwenza ngokwezifiso ngokuhlola ukuhlaselwa kwempuphu ngokomzimba nangokwekhemikhali emishinini. Izinto ezibolayo njenge-metal oxides zidinga izindawo eziqinile. Ngicacisa izembozo ze-tungsten carbide ezindizeni zezikulufo kanye nezindonga zekhoni ukuze ngimelane nokuguguleka. Lezi zembozo zandisa impilo yemishini kakhulu uma kuqhathaniswa nensimbi engagqwali ejwayelekile.

Ama-powder agqwalayo adinga ukukhethwa ngokucophelela kwebanga. Insimbi engagqwali 304 iphatha izinhlelo eziningi ezijwayelekile. Ngincoma i-316L yezinto eziqukethe i-chloride noma izindawo zokuhlanza. Okuqukethwe kwekhabhoni ephansi ku-316L kuvimbela ukuzwela ngesikhathi sokushisela. Lokhu kugcina ukumelana nokugqwala emajoyintini okushisela.

Ukuqeda umphezulu kubaluleke kakhulu njengezinto eziyisisekelo. Izindawo ezicwebezelisiwe ngesibuko zinciphisa ukungqubuzana kwezimpushana ezihlangene. Ziphinde zihlangabezane nezidingo zokuhlanzeka ekudleni nasekukhiqizweni kwemithi. Indawo ebushelelezi yenza kube lula ukunamathela kumpushana. Lokhu kubhekana ngqo nezinkinga zokunamathela engizichazile ekuqaleni.

I-Screw kanye ne-Cone Geometry yokuhlanganisa kahle

Umklamo wezikulufo unquma ukuthi i-Conical Screw Mixer iyishukumisa kanjani kahle impahla. Imiklamo yezikulufo ezine-cantilevered isusa ngokuphelele i-bearing engezansi. Lokhu kulungiselelwa kususa umthombo ovamile wokungcola. Azikho izinto zokugcoba zamagiya noma izinhlayiya zokuguguleka kwamabhere ezingangena emsakazweni womkhiqizo. Umklamo oqhutshwa phezulu ugcina izingxenye zokushayela zikude nendawo yomkhiqizo. Lokhu kunciphisa ingozi yokwehluleka kokuvala, okuvame ukubangela ukungcola.

Ukuma kwe-conical kwenza kube lula ukukhishwa cishe okuphelele. Lokhu kunciphisa izingozi zokungcola kanye nokungcola okuhlukahlukene phakathi kwamaqoqo. Ukuhlanza kuba ngokushesha futhi kusebenze kahle kakhulu uma kusele izinsalela ezimbalwa.

Ukucushwa kwezikulufo ezimbili kunikeza izinzuzo ezihlukile zezinto ezivame ukuhlukaniswa. Ukuhlelwa kwesathelayithi kubeka isikulufo sesibili esizungezayo maqondana nesikulufo esijwayelekile. Lokhu kunciphisa izikhathi zokuxuba uma kuqhathaniswa nokusethwa kwesikulufo esisodwa. Izinto ezinobukhulu obuhlukahlukene noma ubukhulu bezinhlayiya ziyalingana kahle. Uhlobo lwesikulufo ezimbili olune-rotor esheshayo luphatha izinto ezinamathelayo futhi luhlakaze uketshezi lube yizinto eziqinile ezomile.

Ama-pitch okundiza enziwe ngokwezifiso alawula ukuqina kokuxuba. Ama-pitch athambile afanela amakristalu abuthakathaka angase aqhekeke uma kusetshenziswe ubudlova. Ama-pitch aqinile ahlinzeka ngokuguquguquka okunamandla kwemisebenzi enzima yokuxuba. Ngifanisa i-pitch nokuqina kwempuphu kanye nobuthakathaka bayo. Imishini yami isukela ku-100L kuya ku-5000L ngesivinini sokujikeleza esingenziwa ngokwezifiso.

Izinhlelo Zokushayela Zamandla Nokunemba

Izinhlelo zokushayela ngebhande zifanelana nezinhlelo zokuhlanzeka ngoba zihlanza kalula. Abaqhubi bangasusa futhi bageze izingxenye ngaphandle kwamathuluzi akhethekile. Ama-Direct drive aletha i-torque ephezulu yama-powder aqinile, amelana nokushisa. Lezi zinhlelo zidlulisa amandla kahle ngaphandle kokushelela kwebhande.

Ama-drive esivinini aguquguqukayo anika opharetha ukulawula okunembile kokuqina kokuxuba. Ama-powder athambile adinga ukujika kancane, okuthambile. Izinto eziqinile ziyazuza ekushukumiseni okusheshayo. Isivinini sesikulufu esilungisekayo sivumela ukuvumelanisa isenzo sokuxuba nezidingo zezinto. Lokhu kuvimbela ukulimala kwezinhlayiya ezibuthakathaka ngenkathi kugcinwa ukugeleza.

Ukuvala Nokuvula Umoya Ukuze Umkhiqizo Ube Nobuqotho

Izivalo ezinamandla zivikela izikulufo zokuxuba kanye nezindawo zokuhlangana kwezingalo ezizungezayo. Lezi zivalo zivimbela ukungcola ukuthi kungangeni kanye nothuli ukuthi lungaphumi. Ngichaza izinto zokuvala ezisezingeni eliphezulu ezihambisana nempuphu ecutshunguliwe.

Izimpushana ezizwela umswakama zidinga izixazululo ezikhethekile zokukhipha umoya. Imiklamo enamandla okususa umoya omanzi isusa umoya omanzi ngaphambi kokuba kuqale ukuxuba. Ukuhlanza igesi okungenayo i-inerte kuthatha indawo ye-oxygen nge-nitrogen noma i-argon. Lokhu kugcina ubuqotho bomkhiqizo wezinto ezi-hygroscopic. Amajakethi okushisa noma okupholisa ahlinzeka ngokulawula izinga lokushisa kwezakhi ezizwelayo. Lezi zinketho zibalulekile ezindaweni zemithi nezokucubungula ukudla.

Qala ngokuchazwa kwezinto. Linganisa usayizi wezinhlayiya, okuqukethwe komswakama, kanye ne-engeli yokuphumula. Lawa maphuzu edatha alawula yonke inketho yokwenza ngokwezifiso ye-Conical Screw Mixer yakho. Izimpushana ezi-abrasive zidinga ukumbozwa okuqinile. Izinto ezihlangene zidinga ukuqedwa okucwebezelisiwe. Imikhiqizo ene-hygroscopic idinga izinhlelo zokungenisa umoya ezivaliwe. Akukho ukukhetha okwenzeka ngokungahleliwe. Xhumana nonjiniyela abanolwazi abahlola i-powder yakho mathupha. Izincomo zabo zivimbela isikhathi sokungasebenzi esibizayo. Ukutshala imali kusengaphambili ku-geometry efanele, ama-drive, kanye nama-seal kuqinisekisa ikhwalithi yomkhiqizo ehambisanayo iminyaka.

Imibuzo Evame Ukubuzwa