Ndi Mavuto Otani Omwe Muyenera Kupewa Mukamagula Conical Screw Belt Mixer?

Yankho Lachangu

Mavuto okwera mtengo kwambiri pogula zinthu chosakanizira lamba wozungulira Zimachokera ku kufotokozera kosakwanira kwa zinthu zomwe zafotokozedwa musanapemphe mitengo. Ogula nthawi zambiri amanyalanyaza zotsatira za kuchuluka kwa injini, ganizirani kuti mavoliyumu otchulidwa ali ofanana ndi mphamvu yeniyeni yogwirira ntchito, nyalanyazani Kugwirizana kwa valavu yotulutsa madzi ndi mawonekedwe a kayendedwe ka zinthu, ndipo sakutsimikiza ngati nthawi yobweretsera yomwe yatchulidwa ikukhudzana ndi zofunikira pakupanga zinthu mwamakonda. padziko lonse lapansi Chosakaniza Chozungulira msika ikupitilira kukula m'magawo onse azamankhwala, chakudya, ndi mankhwala, komabe magulu ogula zinthu nthawi zambiri sakhala ndi njira zowunikira bwino. Bukuli likufotokoza mavuto asanu ndi awiri ofunikira okhudzana ndi kupeza zinthu zomwe zimapangitsa kuti zida zisagwire bwino ntchito, kuchedwa kugwira ntchito, komanso ndalama zosinthira zomwe sizinakonzedwe bwino—pamodzi ndi njira zotsimikizira kuti zipewe msampha uliwonse.

Mfundo Zofunika Kwambiri:

●Kuchuluka kwa zinthu zambiri, osati kuchuluka kokha, imasankha mphamvu ya injini ndi kusankha giya; kusaganizira bwino kumayambitsa kuchuluka kwa mphamvu kapena kusakwanira kwa kusakaniza

● Mphamvu yotchulidwa nthawi zambiri imayimira kuchuluka konse kwa sitimayo, mphamvu yogwirira ntchito siigwiritsidwa ntchito—kusakaniza bwino kwa voliyumu ndi 40-70% ya zonse kutengera kuyenda bwino kwa zinthu

● Kusankha valavu yotulutsira madzi ziyenera kufanana ndi mawonekedwe a zinthu; ma valve wamba a gulugufe amalephera ndi ufa wogwirizana kapena wolumikizana

●Masiku omaliza a kusintha kwa ISO 9001:2026 amafuna kutsimikizika kwa ogulitsa kuti apeze ziphaso zomwe zaperekedwa motsatira muyezo wakale.

●Kuyesa kuvomereza fakitale (FAT) ndi zinthu zenizeni zimaletsa kuyambitsa zodabwitsa zomwe kuyang'ana kanema wakutali sikungawulule

Vuto #1: Kusokoneza Volume Yonse ndi Mphamvu Yogwirira Ntchito

Cholakwika chimodzi chodziwika bwino cha specification ndi kulandira mavoliyumu osakaniza omwe atchulidwa pamtengo wake weniweni popanda kufotokoza momveka bwino. mphamvu yogwirira ntchito poyerekeza ndi kuchuluka kwa sitima yonse.

Chosakaniza cha Conical Screws amayesedwa ndi kuchuluka konse kwa geometric (monga, 1,000L, 2,000L, 5,000L), komamphamvu yosakaniza bwino zimadalira mawonekedwe a zinthu ndipo nthawi zambiri zimakhala kuyambira 40% mpaka 70% ya kuchuluka konse Pa ufa wogwirizana womwe suyenda bwino, mphamvu yogwirira ntchito ikhoza kutsika pansi pa 50%. Wogula amene wasankha "chosakaniza cha 2,000L" cha 1,500L angazindikire kuti chipangizocho sichingathe kusakaniza mofanana pamlingo wodzaza.

Masitepe otsimikizira:

● Pemphani wopanga kuti atsimikizire mphamvu yogwirira ntchito yayikulu chifukwa cha kuchuluka kwanu kwa zinthu zambiri komanso kuyenda bwino

● Kuwerengera kumafunika kuchuluka kwa gulu kutengera kuchuluka kwa zinthu (osati kulemera kokha)

●Pa malo opangira zinthu zambiri, tchulani zinthu zovuta kwambiri (kuyenda kotsika kwambiri, kusiyana kwakukulu kwa kachulukidwe) monga maziko a kapangidwe

Kusakaniza kwa chosakaniza cha screw chozungulira kumadalira kuyenda kwa zinthu: screw imanyamula zinthuzo pakhoma la chotengera cha mtsempha pomwe mkono wozungulira umapanga kuyenda kobwerera pansi. Kusakwanira kudzaza madzi kumalepheretsa kuti kayendedwe ka madzi kasakhazikike, zomwe zimapangitsa kuti madera osakhazikika komanso kuti asagawike.

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Vuto Lachiwiri: Kuchepetsa Zotsatira za Kuchuluka kwa Magalimoto pa Kusankha kwa Dongosolo la Drive

Mphamvu ya injini ndi kusankha kwa gearbox zimadalira kuchuluka kwa zinthu zambiri ndi kulemera konse kwa gulu, osati mphamvu ya volumetric yokha.

Zipangizo ziwiri zokhala ndi kukula kofanana kwa tinthu koma kuchulukana kosiyana (monga, 0.4 g/cm³ poyerekeza ndi 1.2 g/cm³) zimapangitsa kuti pakhale katundu wosiyana kwambiri pa makina osakaniza ndi makina oyendetsera. Chosakaniza choyezera 500 kg cha ufa wopepuka chidzagwira ntchito. kuchulukitsa katatu kufunikira kwa torque ikadzazidwa ndi zinthu zokhuthala pamlingo womwewo Ma mota osakula bwino amalephera kugwira ntchito bwino kapena kulephera kugwira ntchito bwino nthawi isanakwane; ma mota akuluakulu amawononga mphamvu ndikuwonjezera mtengo wazinthu.

Chidziwitso chaukadaulo: Kwa zosakaniza za riboni ndi zomangira, liwiro la nsonga ndi mphamvu pa voliyumu ya unit ndi magawo ofunikira kwambiri okulitsa. Mapangidwe wamba amatha kuthana ndi kuchuluka kwa zinthu mpaka pafupifupi 560 kg/m³ (35 lb/ft³); kuchuluka kwakukulu kumafuna kumangidwa kolimba ndi ma screw olimbikitsidwa ndi ma bearing okonzedwanso .

Masitepe otsimikizira:

●Patsani wopanga kuchulukana kwa zinthu zambiri pamikhalidwe yomasuka komanso yokhazikika

●Pemphani zofunikira pa torque ndi mphamvu pa mphamvu yogwira ntchito kwambiri

●Tchulani zinthu zomwe zagwiritsidwa ntchito popanga ma screw ngati pali zinthu zina zokwawa zomwe zimagwiritsidwa ntchito.

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Vuto #3: Kusagwirizana kwa Valavu Yotulutsa Madzi ndi Makhalidwe Azinthu

Kusankha ma valve otulutsa madzi nthawi zambiri kumaonedwa ngati lingaliro lomaliza, komabe Kapangidwe ka ma valve kamakhudza mwachindunji kukwanira kwa kutulutsa ndi kusonkhanitsa zinthu zotsalira.

Zosakaniza zozungulira zozungulira zimapangitsa kuti mpweya utuluke mokwanira kudzera mu mawonekedwe a pansi ozungulira, komwe nsonga ya screw imayandikira pafupi ndi potulukira madzi Komabe, mtundu wa valavu umatsimikiza ngati ubwino wa geometric umasintha kukhala magwiridwe antchito.

Mitundu yodziwika bwino ya ma valavu ndi kuyenerera kwa ntchito:

Vuto lalikulu: Kufotokozera valavu yokhazikika ya gulugufe ufa wogwirizana kapena wosavuta kulumikiza zimayambitsa kutuluka m'thupi m'thupi mosakwanira, zomwe zimafuna thandizo lamanja komanso nthawi yosinthira mankhwala. Pa mankhwala ndi chakudya chomwe chimagwiritsidwa ntchito ngati mankhwalawo apezeka. kupewa kuipitsidwa ndi zinthu zina ndikofunikira, valavu iyenera kukhala yopanda malo ouma komanso yothira madzi okwanira .

Masitepe otsimikizira:

● Fotokozani makhalidwe a kayendedwe ka zinthu (ngodya yopumulira, mgwirizano, kugawa kwa tinthu tating'onoting'ono)

●Pemphani kuyesa kukwanira kwa kutulutsa ndi zinthu zoyimira

●Pa ntchito zaukhondo, onetsetsani kapangidwe ka valavu motsutsana ndi EHEDG kapena 3-A Sanitary Standards

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Vuto #4: Kunyalanyaza Zipangizo Zomangira ndi Zofunikira Zomangira Pamwamba

Kusankha zinthu kumapitirira zomwe zafotokozedwa mu "chitsulo chosapanga dzimbiri"—kalasi, kukhwima kwa pamwamba, ndi khalidwe la weld Dziwani kuyera, kukana dzimbiri, komanso chiopsezo cha kuipitsidwa kwa zinthu.

SUS304 poyerekeza ndi SUS316L: Pa ntchito zokhudzana ndi mankhwala ndi chakudya zinthu zokhala ndi asidi kapena chloride, SUS316L imapereka kukana dzimbiri kwabwino kwambiri. SUS304 ndi yokwanira kusakaniza ufa wouma koma imatha kugwera pansi pa mankhwala enaake. .

Mafotokozedwe a pamwamba pa denga:

Mphepete mwa ubwino wa weld: Zosenda zamkati zomwe sizili nthaka yosalala komanso yozungulira Pangani ming'alu pomwe zinthu zimasonkhana. Malangizo a EHEDG amafuna utali wozungulira ≥ 6 mm m'makona amkati ndi zomangamanga zopanda mgwirizano komwe kungatheke Chosakaniza cha "chitsulo chosapanga dzimbiri" chokhala ndi zolumikizira zamkati zolimba chimalephera kukwaniritsa zofunikira za ukhondo mosasamala kanthu za mtundu wa zinthu.

Masitepe otsimikizira:

●Tchulani Mtengo wa Ra ndi chithandizo cha weld zofunikira muzogula

●Pemphani zikalata zakuthupi (EN 10204 3.1 kapena yofanana nayo) ya malo olumikizirana ndi chinthucho

●Kwa makampani olamulidwa, onetsetsani kuti ogulitsa amadziwa bwino cGMP, EHEDG, kapena 3-A mfundo za kapangidwe

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Vuto #5: Kunyalanyaza Kutsimikizika ndi Kuchuluka kwa Chitsimikizo

Zikalata zomwe zimafunidwa mu mtengo wa ogulitsa zimafuna kutsimikizira kutsimikizika ndi kuchuluka kwake—chinthu chomwe chimayambitsa chiopsezo chogula zinthu nthawi zambiri.

Kusintha kwa ISO 9001:2026: ISO 9001:2026 idasindikizidwa mu Seputembala 2026, ndipo nthawi yomaliza yosinthira idafika mpaka Seputembala 2029 za satifiketi zomwe zilipo kale Ogulitsa omwe ali ndi satifiketi ya ISO 9001:2015 amakhalabe ogwira ntchito panthawi yosintha, koma ziphaso zatsopano zomwe zatulutsidwa pambuyo pa Marichi 2028 ziyenera kutsatira kope la 2026. Ogula omwe akufuna satifiketi ya ISO 9001 ayenera kutsimikizira tsiku lotulutsa ndi mtundu wamba pa satifiketi.

Chiwerengero cha zizindikiro za CE: Chizindikiro cha CE cha makina (Machinery Directive 2006/42/EC) chimakwirira zofunikira pa chitetezo, osati magwiridwe antchito kapena ukhondo. Chosakaniza cholembedwa ndi CE chingakhalebe ndi mawonekedwe osayenerera kugwiritsidwa ntchito pa chakudya kapena mankhwala.

Chilolezo chopangira zida zapadera (China): Pa zotengera zopanikizika kapena zida zomwe zikugwira ntchito pansi pa vacuum, wopanga amafuna Chilolezo Chapadera Chopangira ZipangizoSatifiketi iyi ndi yosiyana ndi ISO 9001 ndipo imagwira ntchito pa magulu enaake a zida .

Masitepe otsimikizira:

●Pemphani makope a satifiketi okhala ndi masiku otulutsidwa ndi mawu ofunikira

●Tsimikizirani kuvomerezedwa ndi bungwe lopereka satifiketi (IANZ, UKAS, CNAS, kapena zofanana)

● Kuti mugwiritse ntchito moyenera, tsimikizirani kutsatira kapangidwe ka ukhondo (EHEDG, 3-A, FDA) padera ndi satifiketi yaubwino wamba

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Vuto #6: Kulandira Nthawi Yomwe Mwapatsidwa Popanda Kumvetsetsa Zotsatira za Kusintha

Mitundu yokhazikika: masiku 45-60. Makonzedwe apadera: masiku 60-80. Nthawi zoyambira izi zomwe ogulitsa ambiri adatchulazi zikuganiza kuti ndi masiku oti aperekedwe. zofunikira zomwe zili ndi zosintha zazing'ono.

Zochitika za mavuto:

●Kuwonjezera jekete lotenthetsera/loziziritsa: Imafuna kuwunikanso kapangidwe ka mitsempha ya pressure ndi kusintha kapangidwe kake, zomwe mwina zingawonjezere Masabata awiri mpaka anayi

●Moto ndi zowongolera zomwe sizingaphulike: Zigawo za ATEX kapena UL-rated zimakhala ndi nthawi yayitali yogulira kuposa ma mota wamba.

●Kumaliza kwapadera pamwamba (electropolishing): Imafuna kukonza pambuyo pa kupanga komwe kungatumizidwe kwa anthu ena, kuwonjezera Masabata 1-2

●Kukweza zinthu (316L kukhala Alloy C22): Ma alloy apadera ali ndi kupezeka kochepa kwa mphero

Zoyembekeza zenizeni za nthawi yotsogolera:

Masitepe otsimikizira:

● Pemphani ndondomeko yopangira zinthu mwatsatanetsatane ndi zinthu zofunika kuziganizira (kuvomereza kapangidwe kake, kugula zinthu, kuyamba kupanga, FAT, kutumiza)

● Fotokozani ngati nthawi yopezera ndalama yotchulidwa imayambira pa tsiku loyitanitsa kugula kapena tsiku lovomerezeka la kapangidwe

●Pa ntchito zofunika kwambiri pa nthawi, ganizirani kapangidwe ka modular zomwe zimalola kutumiza pang'ono kapena kuyambitsa pang'onopang'ono

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Vuto #7: Kudumpha Mayeso Ovomerezeka ndi Zida Zenizeni

Kuyang'ana makanema akutali ndi kuyesa fakitale pogwiritsa ntchito zinthu zina (mchenga, ma pellets apulasitiki) kumapereka chitsimikizo chosakwanira pa ntchito zosakaniza zofunika kwambiri.

Zomwe FAT iyenera kuphatikizapo:

1. Kuyesa kufanana kwa kusakanizaKuyendetsa chosakanizira ndi kapangidwe kanu ka nthawi yosakaniza yomwe yatchulidwa, kutsatiridwa ndi kutengera zitsanzo m'malo osiyanasiyana ndikusanthula coefficient of variation (CV)Muyezo wa mafakitale wogwirizana kovomerezeka umasiyana malinga ndi momwe amagwiritsidwira ntchito—nthawi zambiri CV ≤ 5% za mankhwala, CV ≤ 10% chakudya ndi mankhwala wamba.

2. Mayeso a kukwanira kwa kutulutsaKuyeza zinthu zotsalira pambuyo pa nthawi yotulutsa madzi. Cholinga: pa ntchito zaukhondo.

3. Kuwunika kutentha: Kujambula kutentha kwa bearing ndi gearbox panthawi yogwira ntchito nthawi yayitali.

4. Kutsimikizira chitetezo cholumikizirana: Kutsimikizira zoteteza zonse, ma switch oletsa, ndi kuyimitsa mwadzidzidzi zimagwira ntchito monga momwe zapangidwira.

Zotsatira za vuto: Chosakaniza chomwe chimapambana mayeso a fakitale ndi ufa wowonjezera womwe umatuluka mosavuta chingalephereke ndi zinthu zenizeni zomwe zimagwirizana, zomwe zimafuna kusintha kwa ma screw flight, kusintha ma valvu, kapena kukweza makina oyendetsa - zonsezi zitachitika pambuyo poyika.

Masitepe otsimikizira:

●Tchulani Zofunikira za mafuta mu mgwirizano wogula, kuphatikizapo zinthu zoti zigwiritsidwe ntchito

●Pemphani zolemba za kanema ya ndondomeko yonse ya mayeso

● Pa ntchito zofunika kwambiri, konzani kuwunika kwa chipani chachitatu pa nthawi ya FAT

● Konzani za mayeso ovomereza malo (SAT) ndi zipangizo zopangira musanapereke ndalama zomaliza

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FAQ

Q1: Kodi kusiyana kwa voliyumu yonse ndi mphamvu yogwirira ntchito ya chosakanizira cha screw chozungulira ndi kotani?

Kuchuluka konsekonse ndi kuchuluka kwa mkati mwa chotengera chozungulira. Kugwira ntchito bwino (yomwe imatchedwanso kuti voliyumu yosakaniza bwino) ndi kukula kwa batch komwe kumapangitsa kusakaniza kofanana—nthawi zambiri 40-70% ya kuchuluka konse kutengera kuyenda bwino kwa zinthu. Pa ufa wogwirizana, mphamvu yogwirira ntchito ikhoza kutsika pansi pa 50%. Nthawi zonse tchulani zomwe zimafunika kuchuluka kwa gulu kwa wopanga ndikutsimikizira kuti akhoza kukwaniritsa kufanana kovomerezeka kwa kusakaniza pamlingo wodzaza.

Q2: Kodi ndingadziwe bwanji mphamvu yoyenera ya injini yanga?

Mphamvu ya injini imadalira kuchulukana kwa zinthu zambiri, kulemera konse kwa gulu, mawonekedwe a zomangira, ndi mphamvu yosakaniza yofunikira. Perekani wopanga: (1) kuchuluka kwa zinthu zambiri pamalo omasuka komanso otsekedwa, (2) kuchuluka kwakukulu kwa zinthu zonse, (3) kugawa kwa tinthu tating'onoting'ono, (4) nthawi yosakaniza yomwe mukufuna. Pemphani a kuwerengera mphamvu kutengera magawo awa. Mapangidwe wamba nthawi zambiri amagwira ntchito ndi kuchuluka kwa zinthu mpaka 560 kg/m³; kuchuluka kwakukulu kumafuna kumangidwa kolimba.

Q3: Ndi mtundu uti wa valavu yotulutsira madzi womwe umalepheretsa kusonkhanitsa zinthu?

Kwa kutulutsa kwathunthu ndi zotsalira zochepa, tchulani a valavu yozungulira kapena ya dome yokhala ndi mpando wofanana ndi mawonekedwe a pansi pa conical. Ma valve a gulugufe si oyenera ufa wosalala (mavuto otsekera); ma valve a chipata cha mpeni amagwira ntchito pazinthu zokwawa koma osati ufa wosalala. Pa ntchito zaukhondo, kapangidwe ka valve kayenera kukhala koyenera wopanda malo ndipo tsimikizirani motsutsana ndi EHEDG kapena 3-A Sanitary Standards.

Q4: Ndi kutha kotani komwe kumafunikira pakugwiritsa ntchito mankhwala?

Kwa mankhwala osayera kusakaniza, tchulani Ra ≤ 0.6 µm ndi zotchingira zamkati, zosalala komanso zozungulira (R ≥ 6 mm). ntchito zosabala, tchulani Ra ≤ 0.4 µm ndi electropolishing. Zipangizo ziyenera kukhala SUS316L kuti zisawonongeke ndi dzimbiri. Chosakanizacho chiyenera kutsatira malamulo mfundo za kapangidwe ka cGMP: palibe malo akufa, otulutsa madzi okwanira, osavuta kuyeretsa ndikuwunika .

Q5: Kodi ndingatsimikizire bwanji kuti satifiketi ya ISO 9001 ya wogulitsa ndi yovomerezeka?

Chongani: (1) Mtundu wamba (Masatifiketi a ISO 9001:2015 ndi ogwira ntchito mpaka nthawi yomaliza yosinthira; masatifiketi atsopano pambuyo pa Marichi 2028 ayenera kukhala ISO 9001:2026) (2) Tsiku lotulutsa ndi kutha ntchito(3) Kuvomerezeka kwa bungwe la satifiketi (IANZ, UKAS, CNAS, kapena zofanana). (4) Chiganizo cha gawo Kutsimikizira kuti kumakhudza kupanga zida zosakaniza. Pemphani kopi ndikutsimikizira ndi bungwe lopereka ngati pakufunika kutero.

Q6: Ndi nthawi yanji yomwe ndiyenera kuyembekezera yopangira chosakaniza cha screw chozungulira?

Mitundu yokhazikika yokhala ndi zosintha zazing'ono: Masiku 60-75Kapangidwe kaukhondo (cGMP/EHEDG): Masiku 70-90. Yosaphulika yokhala ndi makina odzichitira okha: Masiku 80-110Fotokozani ngati nthawi yoyambira yoperekedwa imayambira pa chilolezo chogula kapena kapangidwe kakePa ntchito zofunika kwambiri, pemphani ndondomeko yofunika kwambiri zomwe zikuphatikizapo kuvomereza kapangidwe kake, kugula zinthu, kupanga, FAT, ndi kutumiza.

Q7: Kodi Mayeso Ovomerezeka ndi Factory ayenera kuphatikizapo chiyani pa chosakanizira cha screw chozungulira?

Mafuta onse ayenera kuphatikizapo: (1) Kuyesa kufanana kosakaniza ndi zinthu zanu zenizeni, lipoti la coefficient of variation (CV), (2) Kutulutsa kwathunthu muyeso (kulemera kwa zinthu zotsalira), (3) Kuwunika kutentha panthawi yogwira ntchito nthawi yayitali, (4) Kutsimikizira chitetezo cholumikizirana (alonda, kuyimitsa mwadzidzidzi, kusintha malire), (5) Kuyeza phokoso ndi kugwedezekaPemphani kuti mulandire vidiyo yofotokoza zonse zokhudza mayeso ndipo ganizirani za kuwunika kwa anthu ena kuti mudziwe ngati pali ntchito zofunika kwambiri.

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Mapeto

Kupeza chosakaniza cha screw lamba chozungulira popanda dongosolo lowunikira bwino kumabweretsa zodabwitsa zambiri. Mavuto asanu ndi awiri omwe afotokozedwa apa—Kusokonezeka kwa voliyumu, kucheperachepera kwa kuchuluka kwa anthu ambiri, kusalingana kwa ma valve, mipata yofunikira pazinthu, kunyalanyaza kuchuluka kwa satifiketi, chiyembekezo cha nthawi yotsogolera, komanso mayeso osakwanira—zimenezi ndi zomwe zimayambitsa kuchedwa kwa ntchito komanso kusagwira bwino ntchito kwa zida.

Ulusi wofanana pa zovuta zonse ndi tanthauzo losakwanira la tsatanetsatane musanatchule mawuOgula omwe amapereka zinthu zambiri, zofunikira za batch zomwe zafotokozedwa momveka bwino, komanso mndandanda wotsimikizira wotsimikizika amalandira mawu olondola komanso zida zoyenera. Iwo omwe amavomereza zofunikira zonse komanso nthawi yabwino yopezera zinthu amakhala ndi chiopsezo chosintha pambuyo pokhazikitsa.

Pa ntchito zofunika kwambiri, Kuyesa Kuvomerezeka kwa Mafakitale ndi zipangizo zenizeni zopangira Sizingatheke kukambirana. Kuyang'ana kanema ndi kuyesa zinthu zina sikungawulule momwe chosakanizira chingagwire ntchito ndi ufa wanu weniweni—kuyenda kwake, kugwirizana kwake, ndi momwe amatulutsira. Mtengo wa FAT yonse ndi wochepa poyerekeza ndi mtengo wosinthira zida pambuyo poyika.

Kwa akatswiri odziwa bwino ntchito yogula zinthu, mfundo zotsatirazi ndi izi: yika ndalama mu chitukuko cha zofunikira musanapemphe mitengoLembani kuchuluka kwa zinthu, makhalidwe a kayendedwe ka ntchito, kuchuluka kwa zinthu zofunika, zofunikira pa ukhondo, ndi ziyembekezo zotsimikizira. Pemphani deta yowerengedwa ya magwiridwe antchito, osati kuyika zinthu zonse m'ndandanda. Tsimikizani ziphaso ndi malingaliro a nthawi yotsogolera. Khama loyambirira limachotsa zodabwitsa zomwe zimawononga bajeti ya polojekiti ndi nthawi yake.