Ndi Zosankha Zapadera Ziti ndi Zigawo Zothandizira Zomwe Zingakonzedwe Kuti Mugwiritse Ntchito Ribbon Blender Pogwiritsira Ntchito Ufa Wapadera?

Yankho Lachangu

Muyezo Chosakaniza Riboni Amasamalira bwino ufa wouma woyenda bwino, koma ufa wapadera womwe umagwiritsidwa ntchito—wosakhuthala, womata, wotentha, wophulika, kapena wofuna kuwonjezera madzi—umafunikazosankha zapadera ndi magawo othandiziraKusintha kothandiza kwambiri kumagwera m'magulu asanu: zombo zokhala ndi jekete zotenthetsera/zoziziritsa/zowumitsa, makina opopera madzi kuwonjezera madzi ang'onoang'ono olamulidwa, masamba odulira kapena zophulitsira zipolopolo kuchepetsa kuchuluka kwa agglomerate, makina oletsa kuphulika ndi oyeretsa mpweya ufa woyatsa kapena woyaka, ndi kukweza ma valvu otulutsa madzi za zipangizo zovuta kuyenda. Kuchuluka kwa riboni ya Shenyin's blender kumasiyana 0.1m³ mpaka 60m³ ndipo imathandizira kusintha kwathunthu kosakhazikika, kuphatikiza kusankha zinthu (304/316L zosapanga dzimbiri, chitsulo cha kaboni) ndi kasinthidwe ka module (kutentha, kuchotsa chinyezi, kuchotsa fumbi, kudyetsa zokha) Mfundo yosankha ndi yosavuta: gwirizanitsani gawo lothandizira ndi njira yeniyeni yolephera kwa ufa, osati ndi mphamvu ya blender.

Mfundo Zofunika Kwambiri

• Zombo zokhala ndi jekete yambitsani kusakaniza ndi kusamutsa kutentha nthawi imodzi, kofunikira kwambiri pa ufa wokhudzidwa ndi kutentha kapena chinyezi .

• Makina opopera madzi ndi mapampu oyezera ndi ma nozzles amagwira ntchito bwino kuposa kuthira mwachindunji kuti awonjezere madzi pang'ono, zomwe zimachepetsa kunyowa kwambiri komwe kumachitika pamalopo. .

• Masamba odulirakuswa ma agglomerate onyowa omwe amapangidwa panthawi yowonjezeredwa madzi, ntchito yomwe Choyambitsa Nsalu yokha singathe kupereka.

• Ma mota osaphulika ndi zisindikizo zotsukira mpweya sizingakambirane za ufa woyaka kapena wothira mphamvu .

• Kusankha valavu yotulutsira madzi (chipata cha mpeni, pulagi yothira madzi, chozungulira, chopopera mpweya) chimakhudza mwachindunji zinthu zotsalira komanso nthawi yoyeretsa .

Choletsa: Chifukwa Chake Chokhazikika Zosakaniza Riboni Kulephera pa Ufa Wapadera

Njira yosakaniza ya riboni ya blender ndi yoyenera kwambiri posakaniza ufa wouma. Riboni yakunja imasuntha zinthu mkati mwa khoma la chimbudzi; riboni yamkati imasuntha zinthu kunja kudzera pakati. Kuyenda kwa counter-current kumeneku kumapangitsa kusakaniza kofanana pa RPM yotsika, nthawi zambiri 40–60 RPM pakusintha kwachizolowezi, kuchepetsa kupanga kutentha ndi kutayika kwa tinthu tating'onoting'ono .

Koma kachitidwe kofatsa komanso kochepekera kameneka kamakhala choletsa pamene ufawo umafuna zambiri kuposa kusakaniza kokha. Njira zitatu zolephera zimabwereranso:

Kusakanikirana kwa madzi panthawi yowonjezeredwa. Madzi akathiridwa mwachindunji mu riboni blender, amakhudza malo oundana a ufa, ndikupanga ma clumps onyowa omwe riboni agitator silingathe kuwabalalitsa. Zotsatira zake zimakhala kuti palibe mtundu wofanana wa batch komanso ma bumps owoneka bwino mu chinthu chomalizidwa. .

Kuwonongeka kwa kutentha. Ufa wokhala ndi zinthu zomwe zimakhudzidwa ndi kutentha kapena zinthu zina zosinthasintha sizingathe kupirira kukwera kwa kutentha chifukwa cha kusakaniza kwa nthawi yayitali. Popanda chotengera chotsekedwa, blender singachotse kutentha komwe kumapangidwa ndi choyambitsa kutentha. .

Kulephera kwa madzi kutuluka. Ufa wolumikizana kapena womata umalumikiza malo otulutsira madzi, zomwe zimasiya zinthu zotsalira zomwe zimadetsa magulu ena ndikuwonjezera nthawi yoyeretsa.

Njira iliyonse yosankhidwa imayang'ana pa imodzi mwa njira zolephera izi. Gome ili pansipa likuwonetsa mavuto a ufa ndi zida zawo zothandizira.

Ziwiya Zokhala ndi Jekete: Kutentha, Kuziziritsa, ndi Kuumitsa kwa Vacuum

Chosakaniza cha riboni chopangidwa ndi jekete chimayendetsa madzi otumizira kutentha kudzera mu jekete lokhala ndi madontho kapena losokonezeka lozungulira chidebe chosakaniza. kusinthana kwa kutentha kosalunjika popanda kulowetsa nthunzi kapena madzi mu ufa, kusunga ukhondo wa chinthucho .

Ntchito zothandiza:

• Kuziziritsa pambuyo pa sitepe yosakaniza mphamvu zambiri, kuteteza kuwonongeka kwa kutentha kwa zinthu zogwira ntchito.

• Kutentha kuchotsa chinyezi pamwamba pa ufa wa hygroscopic.

• Kuumitsa kwa vacuum zikaphatikizidwa ndi chivundikiro ndi zomatira zomwe zimayikidwa mu vacuum. Kupanikizika kochepa kumachepetsa kutentha kwa chinyezi, zomwe zimathandiza kuti zinthu zomwe zimakhudzidwa ndi kutentha ziume pang'ono. .

Ross amafotokoza majekete opindika kapena osokonezeka ngati chinthu chosankha pa ma blender ake a riboni a Model 42N, okhala ndi mphamvu ya vacuum kapena yamkati yomwe ilipo Makina osakanizira riboni a PerMix amagwiritsa ntchito ziwiya zokhala ndi jekete kuwongolera kutentha kolondola mu kukonza zinthu zina, komwe kukhazikika kwa kutentha ndikofunikira kwambiri .

Chidziwitso chosankha: Chotengera chokhala ndi jekete chimawonjezera mtengo ndipo chimafuna maulumikizidwe amagetsi (madzi otentha, madzi ozizira, kapena nthunzi). Pa ufa womwe supanga kutentha posakaniza ndipo suli wovuta kuuma, jekete silipereka phindu lililonse.

Machitidwe Opopera Madzi: Kuwonjezera Kolamulidwa Popanda Ziphuphu

Dongosolo lopopera madzi limagawa madzi pang'ono—zokometsera, mafuta, zomangira, kapena zinthu zina—kudzera mu nozzles zomangira zomwe zimayikidwa mu chivundikiro cha blender. Pampu yoyezera imalamulira kuchuluka kwa chakudya, ndipo nozzles zimafalitsa madziwo pamwamba pa ufa m'malo mouyika pamalo amodzi. .

Chifukwa chiyani kupopera kwa spray kumachepa: Kuthira madzi mwachindunji kumapangitsa kuti ufawo unyowe kwambiri, pomwe ufa wina umadzaza ndikupanga machubu pomwe wotsalawo umakhala wouma. Njira yopopera yopangidwa bwino imagawa madziwo mofanana, kuchepetsa kupanga ma agglomerate ndikuwonjezera kubwerezabwereza kwa batch-to-batch. .

Zinthu zosinthira (kuchokera ku dongosolo lomwe Yinda adalimbikitsa):

• Pukutani kapena chopopera chopopera pachikuto

• Pampu yoyezera pa kuchuluka kwa chakudya cholamulidwa

• Thanki yamadzimadzi zowonjezera

• Kuphatikiza kwa PLC poonjezera madzi motsatizana ndi njira zosakaniza

Malire: Chosakaniza riboni chokhala ndi mphamvu yopopera ndi choyenera kuwonjezera madzi pang'ono—nthawi zambiri amapaka pomwe madziwo ndi ochepa poyerekeza ndi gulu lonselo. Pamene madzi akuchulukirachulukira, ufawo umakhala womata, ma agglomerate amapangidwa mwachangu kuposa momwe riboni ingawafalitsire, ndipo chosakanizira chodula ndi chodulira imakhala chisankho chokhoza kwambiri .

Ma Chopper Blades ndi Ma Lump Breakers: Deagglomeration ku High Shear

Masamba a chopper ndi masamba ozungulira mofulumira kwambiri omwe amaikidwa m'mbali mwa chimbudzi, omwe amagwira ntchito mosasamala kanthu za choyambitsa riboni chachikulu. Ntchito yawo ndi kuchepetsa kukula kwa ma agglomerate zomwe zimapangidwa panthawi yowonjezeredwa madzi kapena kuchokera ku ufa wogwirizana .

Choyambitsa riboni chimapereka kusakaniza kozungulira—kuzungulira zinthu zambiri. Choduliracho chimapereka kumeta tsitsi kwapafupi—kachitidwe kamphamvu ka makina komwe kamaswa ma clumps onyowa. Kuphatikiza kumeneku kumalola riboni blender kugwira ntchito zomwe zikanafuna mtundu wina wosakaniza .

Pamene ma chopper atchulidwaUfawo umapanga ziphuphu panthawi yowonjezeredwa madzi, kapena ufa womwe ukubwerawo umakhala ndi ma agglomerate olimba omwe ayenera kuchepetsedwa. Popanda ma chopper, ziphuphuzi zimapitirirabe mu nthawi yonse yosakaniza ndipo zimawonekera mu chinthu chomalizidwa.

NSI Equipments inanena kuti masamba a chopper ndi yoperekedwa mopingasa mbali zotsutsana ya chidebecho, ikuzungulira mofulumira kwambiri kuti iswe mikwingwirima ndi tinthu tating'onoting'ono Kapangidwe kameneka kamatsimikizira kuti zinthu zomwe zimadutsa mu riboni zimadutsa mobwerezabwereza m'dera logwira ntchito la chopper.

Makonzedwe Osaphulika ndi Oyeretsa Mpweya

Ufa wokhala ndi mphamvu yoyatsira yochepa kapena womwe umayatsidwa ndi mpweya umafunika zida zamagetsi zosaphulika ndipo, nthawi zina, kuyeretsa mpweya wopanda mpweya.

Injini yosaphulikaRoss amatchula ma mota osaphulika kapena osagwiritsidwa ntchito ngati zinthu zina zomwe mungasankhe pa ma blender ake a riboni Zigawo za injini ndi zamagetsi zimatsekedwa kuti zisayake ndi mitambo ya fumbi yoyaka.

Zisindikizo za shaft zotsukidwa ndi mpweya: Chitseko chotsekedwa ndi mpweya kapena mpweya wopanda mpweya chimapanga chotchinga chomwe chimaletsa ufa kulowa m'dera lotsekedwa. Izi zimagwira ntchito ziwiri: zimawonjezera moyo wa chitseko mwa kuchotsa tinthu tomwe timayabwa, ndipo zimaletsa kutuluka kwa ufa woyambitsa kapena woopsa m'nyumba yosungiramo zinthu. .

Kutsuka kwa mpweya wa ufa wothira mpweyaPerMix imafotokoza mphamvu yoyeretsa mpweya pa zosakaniza za riboni za vacuum, zomwe zimathandiza kuti nayitrogeni kapena argon zilowetsedwe kuti zisawonongeke ndi zinthu zina zomwe zimagwira ntchito. Pa ufa wa mankhwala kapena mankhwala womwe umakonda kusungunuka, kasinthidwe aka kamawonjezera kugwiritsa ntchito kwa blender pa mankhwala omwe amakhudzidwa ndi mpweya.

Zosankha za Valavu Yotulutsa Mphamvu: Kuthetsa Mavuto a Zinthu Zotsalira ndi Kuyenda kwa Madzi

Vavu yotulutsira madzi ndi chinthu chaching'ono chomwe chimakhudza kwambiri nthawi yoyeretsa, chiopsezo cha kuipitsidwa kwa madzi, komanso kuchuluka kwa zinthu zomwe zagwiritsidwa ntchito. Osakaniza riboni wamba nthawi zambiri amagwiritsa ntchito valavu yolumikizira pamanja kapena ya pneumatic, koma ufa wapadera nthawi zambiri umafuna njira zina.

Valavu ya chipata cha mpeni: Tsamba lotsetsereka limaduladula mzati wa chinthucho, zomwe zimapangitsa kuti chikhale choyenera kugwiritsa ntchito ufa wolumikizana womwe umadutsa pa ma valavu ozungulira. Ross amapereka njira yotulutsira madzi pachipata cha mpeni, yokhala ndi mitundu yolimba ndi madzi komanso yolimba ndi fumbi. .

Valavu yotulutsira pulagiPulagiyi imakhala yosalala ndi pansi pa chidebe ikatsekedwa, kuchotsa malo ouma pomwe zinthu zimasonkhana ndikukana kutuluka. Ross amatchula ma valve a pulagi yosalala yamanja kapena yopumira ngati njira zina. .

Valavu yozungulira: Disiki yozungulira yoyendetsedwa ndi mpweya imapereka mpata waukulu ndipo imachepetsa malo opanda kanthu, yoyenera kugwiritsidwa ntchito ndi vacuum/pressure komanso kusakaniza madzi ndi olimba. .

Mfundo yosankha: Pa ufa woyenda momasuka, valavu yokhazikika ya flap kapena butterfly ndi yokwanira. Pa ufa wogwirizana, womata, kapena wamtengo wapatali pomwe zinthu zotsalira siziloledwa, pulagi yothira kapena valavu yozungulira imachepetsa katundu woyeretsa ndi kutayika kwa zinthu.

Zosankha Zowonjezera Zogwirizana ndi Mapulogalamu Apadera

Kupatula magulu asanu akuluakulu, zosankha zina zingapo zimayang'ana zofunikira pakupanga:

Ma drive osinthasintha osinthika (VFD)Kusintha liwiro la agitator kumathandiza kukonza kuchuluka kwa ufa wosiyanasiyana. VFD ndi yothandiza pamene blender ikugwira ntchito ndi zinthu zingapo zomwe zimakhala ndi mawonekedwe osiyanasiyana oyendera. .

Maselo okweza katunduKuyeza batch mu blender kumachotsa gawo losiyana la kulemera ndipo kumawonjezera kulondola kwa batch. NSI Equipments imalemba maselo olemera ngati chinthu chomwe chikupezeka kuti muyeze molondola kulemera. .

Zokokera khoma kumapeto: Zotsukira zolekerera kwambiri (pafupifupi 1/8 inchi kuchotsa zinthu) kuchepetsa kulongedza zinthu pamakoma a mtsuko, vuto lofala ndi ufa wogwirizana .

Zipangizo zopangidwa mwamakonda: Shenyin amapereka 304, 316L, 321 chitsulo chosapanga dzimbiri, chitsulo cha carbon, chitsulo cha manganese, Hardox450, ndi JFE450 cha chipinda chosakaniza, zomwe zimathandiza kusankha kutengera kuuma kwake komanso kukana dzimbiri .

FAQ

Kodi njira yofunika kwambiri yopangira riboni blender yogwiritsira ntchito ufa wothira kutentha ndi iti?

A chombo chokhala ndi jekete ndiye njira yayikulu. Imazungulira madzi otenthetsera kapena ozizira kudzera mu jekete lozungulira chidebe, zomwe zimathandiza kusinthana kutentha kosalunjika popanda kulowetsa madzi mu ufa. Kuphatikiza ndi chivundikiro chopanda vacuum, jekete limathandizira kuumitsa vacuum pa kutentha kochepa zinthu zomwe zimatha kuwonongeka ndi kutentha .

Kodi chosakaniza riboni chingawonjezere madzi mu ufa popanda kupanga ziphuphu?

Inde, ndi njira yopopera madzi pogwiritsa ntchito ma nozzles a atomizing ndi pampu yoyezera. Spray imafalitsa madzi pamwamba pa ufa m'malo mouyika pamalo amodzi, zomwe zimachepetsa kunyowa kwambiri komanso kupanga ma agglomerate. Komabe, izi zimagwira ntchito bwino kwambiri pa kuwonjezera madzi pang'ono; madzi ambiri angafunike chosakanizira chodula ndi chodulira .

Kodi masamba a chopper amafunika liti pa riboni blender?

Masamba a chopper amatchulidwa pamene ma agglomerate onyowa amapangika panthawi yowonjezeredwa madzi kapena pamene ufa uli ndi ziphuphu zolimba zomwe ziyenera kuchepetsedwa. Choyambitsa riboni chimapereka kusakaniza kozungulira koma chochepetsera pang'ono; choduliracho chimapereka chodulira chachangu chomwe chikufunika kuti chiswe ziphuphu .

Kodi ndi valavu iti yotulutsira madzi yomwe ili yabwino kwambiri pa ufa womata kapena wogwirizana?

A valavu yotulutsira pulagi kapena valavu yozungulira imachepetsa malo akufa pomwe zinthu zimasonkhana ndikukana kutuluka. Valavu yolowera mu mpeni ingathenso kutchulidwa kuti igwiritsidwe ntchito pa ufa wogwirizana chifukwa tsamba lake lotsetsereka limadutsa m'mbali mwa zinthuzo. .

Kodi kasinthidwe kotetezeka kuphulika kamagwira ntchito bwanji pa riboni blender?

Ma mota ndi zida zamagetsi zomwe sizingaphulike zimaletsa kuyaka kwa mitambo ya fumbi yomwe imatha kuyaka. Zisindikizo za shaft zotsukidwa ndi mpweya Pangani chotchinga chopanikizika chomwe chimachotsa ufa pamalo otsekereza. Pa ufa wochitapo kanthu, kutsuka mpweya ndi nayitrogeni kapena argon zimaletsa okosijeni panthawi yosakaniza .

Kodi chosakaniza riboni chingasinthidwe kuti chiume bwino?

Inde. Chosakaniza cha riboni chogwiritsidwa ntchito popanga vacuum chimagwiritsa ntchito chivundikiro cholemera, zomangira, ndi zomatira zogwira ntchito popanga vacuum. Kuphatikiza kwa kupanikizika kochepa komanso kusunthika kosalekeza kumathandizira kuumitsa kutentha kochepa, komwe ndi kwabwino kwambiri pazinthu zomwe zimakhudzidwa ndi kutentha. Kubwezeretsa zosungunulira n'kothekanso .

Ndi zinthu ziti zomwe zilipo pa chipinda chosakaniza?

Shenyin amapereka Chitsulo chosapanga dzimbiri cha 304, chitsulo chosapanga dzimbiri cha 316L, chitsulo chosapanga dzimbiri cha 321, chitsulo cha carbon, chitsulo cha manganese, Hardox450, ndi JFE450Kusankha zinthu kumadalira kukhuthala kwa ufa, kuwononga, ndi zofunikira pa kuipitsidwa kwake. Pa mankhwala kapena chakudya, 316L ndiye chisankho chokhazikika .