Yiziphi Izinketho Zangokwezifiso Nezingxenye Ezisizayo Ezingafakelwa I-Ribbon Blender Yokusetshenziswa Kwe-Powder Ekhethekile?

Impendulo Esheshayo

Indinganiso I-Ribbon Blender iphatha kahle izimpushana ezomile ezigeleza ngokukhululekile, kodwa ukusetshenziswa kwempushana ekhethekile—engenama-hygroscopic, enamathelayo, ezwela ukushisa, eqhumayo, noma edinga uketshezi olungeziwe—iyadingekaizinketho ezenziwe ngokwezifiso nezingxenye ezisizayo. Ukwenza ngokwezifiso okunomthelela omkhulu kuwela ezigabeni ezinhlanu: izitsha ezifakwe ijakethi yokushisa/ukupholisa/ukomisa, izinhlelo zokufafaza uketshezi kokwengezwa koketshezi oluncane olulawulwayo, ama-blade okuchopha noma ama-lump breaker ukunciphisa ama-agglomerate, ukumiswa okuvikela ukuqhuma kanye nokuhlanza igesi ngezimpushana ezisabelayo noma ezivuthayo, kanye ukuthuthukiswa kwevalvu yokukhipha ngezinto ezigeleza kanzima. Ububanzi be-blender yeribhoni yeShenyin buhluka 0.1m³ kuya ku-60m³ futhi isekela ukwenza ngokwezifiso okuphelele okungejwayelekile, okuhlanganisa ukukhethwa kwezinto (304/316L engagqwali, insimbi yekhabhoni) kanye nokucushwa kwemojuli (ukushisa, ukususa umswakama, ukususwa kothuli, ukuphakelwa okuzenzakalelayo) Umgomo wokukhetha ulula: qondanisa ingxenye eyisizayo nemodi ethile yokwehluleka kwempuphu, hhayi nesilinganiso samandla se-blender.

Izinto Ezibalulekile Okufanele Uzicabangele

• Izitsha ezifakwe ijakethi vumela ukuxubana kanye nokudluliselwa kokushisa ngasikhathi sinye, okubalulekile kuma-powder azwela ukushisa noma azwela umswakama .

• Izinhlelo zokufutha uketshezi ngamaphampu okulinganisa kanye nama-nozzle asebenza kahle kakhulu ekuthululweni okuqondile koketshezi oluncane, okunciphisa ukumanzisa ngokweqile endaweni ethile .

• Ama-chopper bladesphula ama-agglomerate amanzi akheka ngesikhathi sokufakwa koketshezi, umsebenzi we Isivuseleli seRibhoni eyedwa ayikwazi ukuhlinzeka.

• Ama-motor angaqhumi kanye nezimpawu zokuhlanza igesi azixoxiswani ngama-powder avuthayo noma asabelayo .

• Ukukhetha ivalvu yokukhipha ishaja (isango lommese, ipulaki eligoqekayo, eliyindilinga, elinomoya) lithinta ngqo izinto ezisele kanye nesikhathi sokuhlanza .

Isithiyo: Kungani Kuyi-Standard Abaxubi Beribhoni Ukuhluleka Kuma-Powder Akhethekile

Indlela yokuxuba ye-ribbon blender ifaneleka kahle ekuxubeni i-powder eyomile. Iribbon yangaphandle ihambisa izinto ngaphakathi odongeni lomgodi; iribbon yangaphakathi ihambisa izinto ngaphandle phakathi nendawo. Lokhu kugeleza kwe-counter-current kukhiqiza ukuxuba okufanayo ku-RPM ephansi, ngokuvamile 40–60 RPM ukuze kulungiselelwe okujwayelekile, kunciphisa ukukhiqizwa kokushisa kanye nokuncipha kwezinhlayiya .

Kodwa lesi senzo esithambile, esinoboya obuphansi siba umkhawulo lapho i-powder idinga okungaphezu kokuxubana okungenamsebenzi. Izindlela ezintathu zokwehluleka ziyaphinda:

Ukuhlanganiswa ngesikhathi sokufakwa koketshezi. Uma uketshezi luthululwa ngqo ku-blender yeribhoni, luthinta indawo yempuphu ehlanganisiwe, lwakha amaqoqo amanzi angakwazi ukuhlakazwa yi-agitator yeribhoni. Umphumela uba yikhwalithi engaguquki kanye namaqhubu abonakalayo kumkhiqizo oqediwe. .

Ukuwohloka kokushisa. Izimpushana eziqukethe izinto ezithinta ukushisa noma izingxenye ezishintshashintshayo azikwazi ukubekezelela ukukhuphuka kwezinga lokushisa ngenxa yokuxuba isikhathi eside. Ngaphandle kwesitsha esiboshwe ngejakethi, i-blender ayikwazi ukususa ukushisa okukhiqizwa yi-agitator .

Ukwehluleka kokugeleza komoya ngesikhathi sokukhishwa kwamanzi. Impuphu ezinamathelayo noma ezinamathelayo zivala izikhala ezijwayelekile zokukhipha amanzi, zishiye izinto ezisele ezingcolisa amaqoqo alandelayo futhi zandise isikhathi sokuhlanza.

Inketho ngayinye eyenziwe ngokwezifiso ibhekana nenye yalezi zindlela zokwehluleka. Ithebula elingezansi libonisa izinkinga zempuphu ezingxenyeni zazo ezisizayo ezifanele.

Izitsha Ezifakwe Ijakethi: Ukushisa, Ukupholisa, Nokomisa Nge-Vacuum

I-blender yeribhoni efakwe ijakethi ijikeleza uketshezi lokudlulisa ukushisa ngejakethi enezimfantu noma edidekile ezungeze umgodi wokuxuba. Ijakethi ivumela ukushintshaniswa kokushisa okungaqondile ngaphandle kokufaka umusi noma uketshezi empushaneni, okugcina ubumsulwa bomkhiqizo .

Izicelo ezisebenzayo:

• Ukupholisa ngemva kwesinyathelo sokuxuba esinamandla aphezulu, ukuvimbela ukuwohloka kokushisa kwezinto ezisebenzayo.

• Ukushisa ukususa umswakama womphezulu kusuka kuma-hygroscopic powders.

• Ukomisa nge-vacuum uma kuhlanganiswa nesembozo esilinganiselwe nge-vacuum kanye nezivalo. Ukucindezela okuncishisiwe kunciphisa izinga lokubila komswakama, okuvumela ukoma kwezinga lokushisa eliphansi kwezinto ezizwela ukushisa .

uRoss uyacacisa amajakethi anezimfantu noma adidekile njengesici sokuzikhethela kuma-blender ayo e-Model 42N ribbon, anekhono lokucindezela i-vacuum noma langaphakathi elitholakalayo Abaxubi beribhoni ye-vacuum ye-PerMix basebenzisa izitsha ezinejakethi ukuze ukulawula izinga lokushisa ngokunemba ekucutshungulweni kwezinto ezincane, lapho ukuzinza kokushisa kubalulekile khona .

Inothi lokukhetha: Isitsha esifakwe ijakethi sengeza izindleko futhi sidinga ukuxhumeka kokusetshenziswa (amanzi ashisayo, amanzi abandayo, noma umusi). Kuma-powder angakhiqizi ukushisa ngesikhathi sokuxuba futhi angazweli umswakama, ijakethi alinikezi nzuzo.

Izinhlelo Zokufafaza Okuwuketshezi: Ukwengezwa Okulawulwayo Ngaphandle Kwamaqhubu

Uhlelo lokufafaza oluwuketshezi lusabalalisa inani elincane loketshezi—ama-flavour, amafutha, ama-binder, noma ama-actives—ngama-nozzle a-atomizing afakwe esivalweni se-blender. Iphampu yokulinganisa ilawula izinga lokuphakelwa, futhi ama-nozzle asabalalisa uketshezi phezu kobuso bempuphu kunokuba alugxilise endaweni eyodwa. .

Kungani ukushaywa kwe-spray kuthululwa: Ukuthulula uketshezi ngqo kudala ukumanzisa ngokweqile endaweni ethile, lapho ingxenye yempuphu igcwala khona bese yakha amaqoqo kuyilapho okusele kuhlala komile. Uhlelo lokufafaza oluklanywe kahle lusabalalisa uketshezi ngokulinganayo, lunciphisa ukwakheka kwama-agglomerate futhi luthuthukise ukuphindaphindeka kwe-batch-to-batch .

Izinto zokucushwa (kusukela ekusethweni okunconywe nguYinda):

• I-nozzle yokufafaza noma ibha yokufafaza esembozweni

• Iphampu yokulinganisa ngesilinganiso sokudla esilawulwayo

• Ithangi loketshezi okwengezwayo

• Ukuhlanganiswa kwe-PLC ukuze kulandelwe ukuhlanganiswa koketshezi ngemijikelezo yokuxuba

Ukulinganiselwa: I-blender yeribhoni enekhono lokufafaza ifanelekile ukwengeza okuncane koketshezi—ngokuvamile ukumboza lapho uketshezi luyingxenye encane yeqoqo. Njengoba umthwalo woketshezi ukhula, impuphu iba namathela, ama-agglomerate akheka ngokushesha kunokuba iribhoni ingawahlakaza, kanye ne-a umshini wokuxuba i-plough shear onemishini yokusika iba ukukhetha okunekhono kakhudlwana .

Ama-Chopper Blades nama-Lump Breakers: Ukunciphisa i-agglomeration e-High Shear

Ama-chopper blades ayizinsika ezijikelezayo ezisheshayo ezifakwe ezindongeni eziseceleni komgodi, ezisebenza ngokuzimela ku-agitator eyinhloko yeribhoni. Umsebenzi wazo uwukuba ukunciphisa usayizi wama-agglomerate ezakheka ngesikhathi sokwengeza uketshezi noma ezivela kuma-powder ahlangene .

I-ribbon agitator inikeza ukuxuba okuguquguqukayo—ukujikeleziswa kwezinto ngobuningi. I-chopper inikeza ukugunda okwenziwe endaweni—isenzo esinamandla somshini esihlukanisa ama-clumps amanzi. Inhlanganisela ivumela i-ribbon blender ukuthi iphathe amafomula angadinga uhlobo oluhlukile lokuxuba .

Uma kucacisiwe ama-chopper: Impuphu yakha amaqhubu ngesikhathi sokufakwa koketshezi, noma impuphu engenayo iqukethe ama-agglomerate amabi okumele ancishiswe. Ngaphandle kwama-chopper, la maqhubu ayaqhubeka phakathi nomjikelezo wokuxuba futhi avele kumkhiqizo oqediwe.

I-NSI Equipments iphawula ukuthi ama-chopper blades inikezwe ngokuphambeneyo ezinhlangothini eziphambene womgqomo, ujikeleza ngesivinini sokusika ukuze kuphulwe amaqhubu nezinhlayiya eziqinile Lokhu kulungiselelwa kuqinisekisa ukuthi izinto ezijikeleza ngephethini yokugeleza kweribhoni zidlula ngokuphindaphindiwe endaweni esebenzayo ye-chopper.

Ukulungiswa Okungenabungozi Bokuqhuma Nokuhlanza Igesi

Izimpushana ezinamandla okushisa aphansi noma lezo ezisabela nomoya-mpilo zidinga izingxenye zikagesi ezingaqhumi futhi, kwezinye izimo, ukuhlanza igesi okungenayo.

Injini engaqhumi: URoss ucacisa ama-motor angaqhumi noma angashisi njengezinto ozikhethela kuma-blender akhe eribhoni Izingxenye zemoto kanye nogesi zivaliwe ukuze kuvinjelwe ukusha kwamafu othuli avuthayo.

Izivalo zomgodi ezihlanzwe ngomoya: Imbobo yesivalo ecindezelwe umoya noma igesi engasebenzi idala umgoqo ovimbela i-powder ukuthi ingangeni endaweni yesivalo. Lokhu kufeza izinjongo ezimbili: kwandisa impilo yesivalo ngokususa izinhlayiya ezihuquzelayo, futhi kuvimbela ukuvuza kwama-powder asebenzayo noma ayingozi endlini yokuthwala. .

Ukuhlanza ngegesi ukuze kutholakale izimpushana ezisabelayo: I-PerMix ichaza ikhono lokuhlanza igesi kuma-vacuum ribbon mixers, okuvumela ukufakwa kwe-nitrogen noma i-argon ukuvimbela ukungcoliswa kwezinto ezisebenza kabusha ze-nanomaterials . Kuma-powder emithi noma amakhemikhali avame ukubola, lokhu kulungiselelwa kwandisa ukusebenza kwe-blender ekwakhiweni okuzwela umoya-mpilo.

Izinketho Zevalvu Yokukhipha Ishaja: Ukuxazulula Izinkinga Zezinto Ezisele Nezokugeleza

I-valve yokukhipha igesi iyingxenye encane enomthelela omkhulu esikhathini sokuhlanza, ingozi yokungcoliswa okuhlukahlukene, kanye nomkhiqizo okhiqizwayo. Ama-blender eribhoni ajwayelekile ngokuvamile asebenzisa i- i-valve ye-flap yesandla noma ye-pneumatic, kodwa izimpushana ezikhethekile zivame ukudinga ezinye izindlela.

I-valve yesango lommese: I-blade eshelelayo idabula ikholomu yezinto ezibonakalayo, okwenza ifaneleke kuma-powder ahlangene ahlanganisa ama-valve e-flap. URoss unikeza ukukhishwa kwesango lommese njengenketho, ngezinhlobo eziqinile futhi eziqinile uthuli. .

I-valve yepulagi yokuhlanza: Ipulaki ihlala ithambile nephansi lomgodi lapho ivaliwe, isusa isikhala esifile lapho izinto ziqoqana khona futhi zimelana nokuphuma. URoss ucacisa amavalvu epulaki aqhutshwa ngesandla noma aqhutshwa umoya njengezinketho .

I-valve eyisiyingi: Idiski eyindilinga esebenza ngomoya inikeza ithuba elikhulu lokuvula futhi inciphisa isikhala esifile, ifanelekela ukusebenza kwe-vacuum/pressure kanye nokuxubana okuqinile koketshezi .

I-logic yokukhetha: Kuma-powder ageleza ngokukhululeka, i-flap noma i-butterfly valve ejwayelekile iyanele. Kuma-powder ahlangene, anamathelayo, noma anenani eliphezulu lapho izinto ezisele zingamukeleki khona, i-flush plug noma i-valve eyindilinga inciphisa umthwalo wokuhlanza kanye nokulahlekelwa umkhiqizo.

Izinketho Ezengeziwe Zenziwe Ngokwezifiso Ezihlobene Nezicelo Ezikhethekile

Ngaphandle kwezigaba ezinhlanu eziyinhloko, izinketho eziningana zesibili zibhekana nezidingo ezithile zokukhiqiza:

Ama-drive e-variable frequency (VFD): Ukulungisa isivinini se-agitator kuvumela ukwenziwa ngcono kobuningi obuhlukene bempuphu. I-VFD iwusizo lapho i-blender iphatha imikhiqizo eminingi enezimpawu zokugeleza ezihlukile .

Layisha amaseli: Ukukala inqwaba ku-blender kususa isinyathelo esihlukile sokulinganisa futhi kuthuthukisa ukunemba kwenqwaba. I-NSI Equipments ibala amaseli okulayisha njengesici esitholakalayo sokulinganisa isisindo okunembile .

Izikrweli zodonga zokugcina: Izikhuhli zokubekezelelana okuseduze (cishe 1/8 intshi ukususwa) kunciphisa ukupakisha izinto ezindongeni zokuphela komkhombe, inkinga evamile ngama-powder ahlangene .

Izinto zokwakha ezenziwe ngokwezifiso: Izipesheli zeShenyin 304, 316L, 321 insimbi engagqwali, insimbi yekhabhoni, insimbi ye-manganese, i-Hardox450, kanye ne-JFE450 kwegumbi lokuxuba, okuvumela ukukhethwa ngokusekelwe ekuguguleni nasekumelaneni nokugqwala .

Imibuzo Evame Ukubuzwa

Iyiphi inketho ebaluleke kakhulu yokwenza ngokwezifiso nge-ribbon blender ephatha impuphu ezwela ukushisa?

A isitsha esinejakethi yiyona ndlela eyinhloko. Ijikeleza uketshezi olufudumezayo noma olupholisayo ngejakethi ezungeze umgodi, ivumela ukushintshaniswa kokushisa okungaqondile ngaphandle kokufaka uketshezi ku-powder. Uma ihlanganiswe nesembozo esilinganiselwe nge-vacuum, ijakethi iyasekela ukomisa nge-vacuum okuphansi kokushisa ngezinto ezivame ukuwohloka kokushisa .

Ingabe i-ribbon blender ingangeza uketshezi ku-powder ngaphandle kokwenza amaqhubu?

Yebo, nge uhlelo lokufafaza uketshezi kusetshenziswa ama-nozzle e-atomizing kanye nephampu yokulinganisa. Isifutho sihlakaza uketshezi phezu kobuso bempuphu kunokuba silugxilise endaweni eyodwa, sinciphise ukumanzisa ngokweqile kanye nokwakheka kwama-agglomerate. Kodwa-ke, lokhu kusebenza kahle kakhulu ukwengeza okuncane koketshezi; imithwalo ephezulu yoketshezi ingadinga umshini wokuxuba i-plough shear onemishini yokusika .

Kunini lapho kudingeka khona ama-chopper blades ku-ribbon blender?

Ama-chopper blades achazwa lapho ama-agglomerate amanzi akheka ngesikhathi sokufakwa koketshezi noma uma impuphu iqukethe izigaxa eziqinile okumele zincishiswe. I-ribbon agitator inikeza ukuxubana okuguquguqukayo kodwa i-shear elinganiselwe; i-chopper inikeza i-shear yesivinini esiphezulu edingekayo ukuze kuphulwe izigaxa .

Iyiphi ivalvu yokukhipha elungele kakhulu izimpushana ezinamathelayo noma ezihlangene?

A i-valve yepulagi yokugeza noma ivalvu eyindilinga kunciphisa isikhala esifile lapho izinto ziqoqana khona futhi zimelana nokuphuma. Ivalvu yesango lommese ingachazwa futhi ngezimpushana ezihlangene ngoba i-blade yayo eshelelayo iyasika ikholomu yezinto ezibonakalayo .

Ukucushwa okungenakuqhuma kusebenza kanjani ku-ribbon blender?

Ama-motor angaqhumi kanye nezingxenye zikagesi zivimbela ukusha kwamafu othuli avuthayo. Izivalo zomgodi ezihlanzwe ngomoya dala isithiyo esicindezelwe esingafaki impuphu endaweni yokuvala. Kuma-powder asabelayo, ukuhlanza igesi nge-nitrogen noma i-argon kuvimbela i-oxidation ngesikhathi sokuxuba .

Ingabe i-blender yeribhoni ingenziwa ngokwezifiso ukuze yomise nge-vacuum?

Yebo. I-blender yeribhoni elinganiswe nge-vacuum isebenzisa isembozo esinzima, ama-clamp, kanye nezivalo eziqinile nge-vacuum. Inhlanganisela yokucindezela okuncishisiwe kanye nokushukuma okuqhubekayo kusheshisa ukoma emazingeni okushisa aphansi, okuyinto efanele kakhulu ezintweni ezizwela ukushisa. Ukubuyiswa kwe-solvent nakho kungenzeka .

Yiziphi izinketho zezinto ezibonakalayo ezitholakalayo zegumbi lokuxuba?

Izipesheli zeShenyin Insimbi engagqwali engu-304, insimbi engagqwali engu-316L, insimbi engagqwali engu-321, insimbi yekhabhoni, insimbi ye-manganese, i-Hardox450, kanye ne-JFE450Ukukhethwa kwezinto kuncike ekutheni impuphu ilukhuni kangakanani, igqwale kangakanani, kanye nezidingo zokungcola. Ngezicelo zemithi noma zokudla, i-316L iyisinqumo esijwayelekile. .