Ziziphi iinketho ezenziwe ngokwezifiso kunye neenxalenye ezincedisayo ezinokuxhotyiswa kwi-Ribbon Blender kwizicelo zePowder ekhethekileyo?

Impendulo ekhawulezileyo

Umgangatho Isixhobo sokuxuba iribhoni iphatha kakuhle iipowder ezomileyo ezihamba ngokukhululekileyo, kodwa ukusetyenziswa kwepowder ekhethekileyo—engenama-hygroscopic, enamathelayo, ebuthathaka kubushushu, eqhumayo, okanye efuna ukongezwa kolwelo—iyimfunekoiinketho ezenziwe ngokwezifiso kunye neenxalenye ezincedisayo. Ezona ndlela zokwenza ngokwezifiso ezinefuthe elikhulu ziwela kwiindidi ezintlanu: izitya ezinejakethi yokufudumeza/yokupholisa/yokomisa, iinkqubo zokutshiza ulwelo ukongezwa kolwelo oluncinci olulawulwayo, iiblade ze-chopper okanye iziqhekeza-ziqhuma ukunciphisa i-agglomerate, uqwalaselo olungenakuqhuma kunye nokucoca igesi kwimigubo esabelayo okanye etshayo, kunye ukuphuculwa kwevalvu yokukhupha kwizixhobo ezisebenza nzima. Uluhlu lwe-blender yeribhoni yeShenyin lubanzi 0.1m³ ukuya kwi-60m³ kwaye ixhasa ukwenziwa ngokwezifiso okubanzi okungengomgangatho, kubandakanya ukukhethwa kwezinto (304/316L stainless, carbon steel) kunye noqwalaselo lwemodyuli (ukufudumeza, ukususa umswakama, ukususa uthuli, ukondla ngokuzenzekelayo) Umgaqo wokukhetha ulula: fanisa inxalenye encedisayo nemo ethile yokusilela komgubo, hayi ngokomlinganiselo womthamo we-blender.

Izinto ezibalulekileyo ekufuneka ziqwalaselwe

• Iinqanawa ezinejakethi vumela ukuxubana kunye nokudluliselwa kobushushu ngaxeshanye, okubalulekileyo kwimibhobho ebuthathaka kubushushu okanye ebuthathaka kumswakama .

• Iinkqubo zokutshiza ezingamanzi ngeempompo zokulinganisa kunye neempumlo zisebenza ngcono kunezo zigalelwa ngokuthe ngqo xa kongezwa ulwelo oluncinci, nto leyo enciphisa ukumanzisa kakhulu kwindawo ethile .

• Iiblade ze-chopperqhekeza ii-agglomerates ezimanzi ezenzeka ngexesha lokudibanisa ulwelo, umsebenzi we Umgqugquzeli weRibhoni eyedwa ayinakukwazi ukubonelela.

• Iimoto ezithintela ukuqhuma kunye nezitywino zokucoca igesi azinakuxoxiswana ngazo iipowder ezitshayo okanye ezisabelayo .

• Ukukhetha ivalvu yokukhupha (isango lemela, iplagi yokugungxula, i-spherical, i-pneumatic) ichaphazela ngokuthe ngqo izinto eziseleyo kunye nexesha lokucoca .

Umqobo: Kutheni i-Standard Izixubi zeRibhoni Ukungaphumeleli kwiMigubo ekhethekileyo

Indlela yokuxuba yeribhoni ye-blender ifanelekile kakhulu ekuxubeni umgubo owomileyo. Iribhoni engaphandle ihambisa izinto ngaphakathi eludongeni lomsele; iribhoni engaphakathi ihambisa izinto ngaphandle embindini. Olu hambo lwamandla achaseneyo luvelisa ukuxuba okufanayo kwi-RPM ephantsi, ngokuqhelekileyo 40–60 RPM kwimimiselo eqhelekileyo, ukunciphisa ukuveliswa kobushushu kunye nokuncitshiswa kwamasuntswana .

Kodwa olu nyathelo luthambileyo, olucothayo noluncinci luba ngumda xa umgubo ufuna okungaphezulu kokuxubana okungasebenziyo. Iindlela ezintathu zokungaphumeleli ziyaphinda zivele:

Ukuhlanganiswa ngexesha lokudibanisa ulwelo. Xa ulwelo lugalelwa ngqo kwi-ribbon blender, ludibana nendawo enomgubo oqinileyo, lwenze amaqhuqhuva amanzi angenakukwazi ukuwasasaza i-ribbon agitator. Isiphumo kukuba umgangatho webhetshi awuhambelani kunye namaqhuqhuva abonakalayo kwimveliso egqityiweyo. .

Ukonakala kobushushu. Iipowders eziqulethe izinto ezisebenza ngobushushu okanye izinto eziguquguqukayo azikwazi ukunyamezela ukunyuka kobushushu ngenxa yokuxuba ixesha elide. Ngaphandle kwesitya esifakwe ijakethi, i-blender ayinakususa ubushushu obuveliswa yi-agitator .

Ukungasebenzi kakuhle kokuhamba kwamanzi xa kukhutshwa amanzi. Iipowder ezinamathelayo okanye ezinamathelayo zivala imingxuma eqhelekileyo yokukhupha, zishiya izinto ezishiyekileyo ezingcolisa iibhetshi ezilandelayo kwaye zandise ixesha lokucoca.

Ukhetho ngalunye olulungiselelwe wena lujongana nenye yezi ndlela zokungaphumeleli. Itheyibhile engezantsi idwelisa iingxaki zomgubo kwiindawo zazo ezincedisayo ezifanelekileyo.

Iinqanawa Ezinejakethi: Ukufudumeza, Ukuphola, kunye nokomisa nge-vacuum

I-blender yeribhoni efakwe ijakethi ijikelezisa ulwelo lokudlulisa ubushushu ngejakethi eneemfanta okanye edidekileyo ejikeleze umkhombe wokuxuba. utshintshiselwano lobushushu olungathanga ngqo ngaphandle kokufaka umphunga okanye ulwelo kumgubo, okugcina ubunyulu bemveliso .

Izicelo ezisebenzayo:

• Ukupholisa emva kwenyathelo lokuxuba amandla aphezulu, okuthintela ukonakala kobushushu bezinto ezisebenzayo.

• Ukufudumeza ukususa umswakama womphezulu kwimigubo ye-hygroscopic.

• Ukomisa nge-vacuum xa zidityaniswe nesigqubuthelo esilinganiswe nge-vacuum kunye nezitywini. Uxinzelelo oluncitshisiweyo lunciphisa iqondo lokubila komswakama, nto leyo evumela ukoma kubushushu obuphantsi kwezinto ezibuthathaka kubushushu .

URoss ucacisa iijakethi ezineemfanta okanye ezididayo njengophawu olunokukhethwa kwi-Model 42N ribbon blenders, enokukwazi ukukhupha i-vacuum okanye uxinzelelo lwangaphakathi olufumanekayo Abaxubi beribhoni ye-vacuum yePerMix basebenzisa izitya ezinejakethi ulawulo lobushushu oluchanekileyo ekucutshungulweni kwezinto ezincinci, apho uzinzo lobushushu lubaluleke kakhulu .

Inqaku lokukhetha: Isitya esifakwe ijakethi songeza iindleko kwaye sifuna uqhagamshelo lwezinto ezisetyenziswayo (amanzi ashushu, amanzi abandayo, okanye umphunga). Kwimibhobho engavelisi ubushushu ngexesha lokuxuba kwaye engathinteli ukufuma, ijakethi ayiboneleli nzuzo.

Iinkqubo zokutshiza ulwelo: Ukongezwa okulawulwayo ngaphandle kwamaqhuma

Inkqubo yokutshiza ulwelo isasaza ubungakanani obuncinci bolwelo—iincasa, iioyile, izihlanganisi, okanye izinto ezisebenzayo—ngeempumlo ze-atomizing ezifakwe kwisigqubuthelo se-blender. Ipompo yokulinganisa ilawula izinga lokutya, kwaye iimpumlo zisasaza ulwelo kumphezulu womgubo endaweni yokulubeka kwindawo enye. .

Kutheni i-spray ibetha xa kugalelwa: Ukugalela ulwelo ngqo kudala ukumanzisa kakhulu kwindawo ethile, apho inxalenye yomgubo igcwala ize ibe ziingceba ngelixa intsalela ihlala yomile. Inkqubo yokutshiza eyilwe ngokuchanekileyo isasaza ulwelo ngokulinganayo, inciphisa ukwakheka kwe-agglomerate kwaye iphucula ukuphindaphinda kwe-batch-to-batch .

Izinto zoqwalaselo (kwindlela ecetyiswayo nguYinda):

• I-spray nozzle okanye i-spray bar kwikhava

• Impompo yokulinganisa ngesantya sokutya esilawulwayo

• Itanki yolwelo yesongezo

• Udibaniso lwe-PLC ukulandelelanisa ulwelo kunye nemijikelo yokuxuba

Umda: I-ribbon blender ekwaziyo ukutshiza ifanelekile kwi ukongezwa kolwelo okuncinci—ngokuvamile ukufakelwa ulwelo apho ulwelo luyinxalenye encinci yebhetshi. Njengoko umthwalo wolwelo usanda, umgubo uyanamathela, ii-agglomerate zenzeka ngokukhawuleza kunokuba iribhoni inokuzisasaza, kwaye umxube wokucheba ikhuba onezixhobo zokuchola iba lukhetho olukwaziyo ngakumbi .

IiChopper Blades kunye neeLump Breakers: Deagglomeration kwiHigh Shear

Iiblade ze-chopper ziiblade ezijikelezayo ezikhawulezayo ezixhonywe kwiindonga ezisecaleni kombhobho, ezisebenza ngokuzimeleyo kwi-agitator ephambili yeribhoni. Umsebenzi wazo kukusebenza ukunciphisa ubungakanani bee-agglomerates ezithi zenzeke ngexesha lokongeza ulwelo okanye ezivela kwimigubo edibeneyo .

Isixhobo sokushukumisa iribhoni sibonelela ukuxuba okuguquguqukayo—ukujikeleza kwezinto ngobuninzi. Isixhobo sokusika sibonelela isikere sendawo—isenzo esinzima soomatshini esiqhekeza amaqhekeza amanzi. Le ndibaniselwano ivumela i-ribbon blender ukuba iphathe iifomyula ebezinokufuna uhlobo olwahlukileyo lomxube .

Xa kuchazwe ii-choppers: Lo mgubo wenza amaqhuma ngexesha lokongeza ulwelo, okanye umgubo ongenayo uqulethe amaqhuma arhabaxa ekufuneka ancitshiswe. Ngaphandle kwee-choppers, la maqhuma ahlala ekhona kumjikelo wokuxuba aze avele kwimveliso egqityiweyo.

I-NSI Equipments ithi ii-chopper blades ziyasebenza. ibonelelwe ngokuxwesileyo kumacala ahlukeneyo yomkhombe, ujikeleza ngesantya sokusika ukuze uqhekeze amaqhuma kunye namaqhekeza arhabaxa Olu qwalaselo luqinisekisa ukuba izinto ezijikeleza kwipateni yokuhamba kweribhoni zidlula ngokuphindaphindiweyo kwindawo esebenzayo ye-chopper.

Uqwalaselo lwe-Gas-Purge olungenabungozi ekuqhumeni nasekuhlanjululweni kwegesi

Iigubu ezinamandla okutsha aphantsi okanye ezo zisabela kwioksijini zifuna izixhobo zombane ezimelana nokuqhuma kwaye, kwezinye iimeko, ukucoca igesi engasebenziyo.

Injini engaqhumiyo: URoss ucacisa iimoto ezingakwaziyo ukuqhuma okanye ezingakwaziyo ukuhlamba njengezinto eziyimfuneko kwi-ribbon blenders zakhe Izixhobo zemoto kunye nezombane zivaliwe ukuthintela ukutsha kwamafu othuli oluvuthayo.

Izitywino zeshaft ezicociwe ngomoya: Umngxuma wesitywino ocinezelwe ngumoya okanye igesi engasebenziyo udala umqobo othintela umgubo ukuba ungangeni kwindawo yesitywino. Oku kufeza iinjongo ezimbini: kwandisa ubomi besitywino ngokukhupha amasuntswana arhabaxa, kwaye kuthintela ukuvuza kweempuphu ezisabelayo okanye eziyingozi kwindawo yokubeka iibhereyitha. .

Ukucoca ngegesi kwimigubo esabelayo: I-PerMix ichaza amandla okucoca igesi kwi-vacuum ribbon mixers, ivumela ukufakwa kwe-nitrogen okanye i-argon ukuthintela i-oxidation ye-nanomaterials esebenzayo Kwimibhobho yamayeza okanye yeekhemikhali enokuchaphazeleka yioxidation, olu lwakhiwo lwandisa ukusebenza kweblender kwiifomyula ezibuthathaka kwioksijini.

Iinketho zeValvu yokukhupha iCharge: Ukusombulula iingxaki zezinto eziseleyo kunye nokugeleza kwamanzi

Ivalvu yokukhupha amanzi yinxalenye encinci enefuthe elikhulu kwixesha lokucoca, umngcipheko wokungcoliswa kwamanzi, kunye nokuveliswa kwemveliso. Iiblender zeribhoni eziqhelekileyo zihlala zisebenzisa i- ivalvu yesandla okanye ye-pneumatic flap, kodwa iipowders ezikhethekileyo zihlala zifuna ezinye iindlela.

Ivalvu yesango lemela: I-blade etyibilikayo iyanqumla ikholamu yezinto, nto leyo eyenza ifaneleke kwiipowder ezidibeneyo ezivala iivalvu eziziiflap. URoss unikezela ngokukhupha isango lemela njengokhetho, ngeendidi eziqinileyo nothuli. .

Ivalvu yeplagi yokuhlamba: Iplagi ihlala ithambile kunye nomzantsi wombhobho xa ivaliwe, isusa indawo efileyo apho izinto ziqokelelana khona kwaye zingavumeli ukukhutshwa. URoss uchaza iivalvu zeplagi ezithambileyo ezenziwe ngesandla okanye ezisebenzisa umoya njengeendlela zokukhetha. .

Ivalvu engqukuva: Idiski engqukuva esebenza ngomoya inika ithuba elikhulu lokuvula kwaye inciphisa indawo efileyo, ifanelekile ekusebenzeni nge-vacuum/pressure kunye nokuxuba ulwelo oluqinileyo .

Ingqiqo yokukhetha: Kwimibhobho ehamba ngokukhululekileyo, ivalvu eqhelekileyo yeflap okanye yebhabhathane yanele. Kwimibhobho edibeneyo, enamathelayo, okanye enexabiso eliphezulu apho izinto eziseleyo zingamkelekanga, iplagi yokufunxa okanye ivalvu engqukuva inciphisa umthwalo wokucoca kunye nokulahleka kwemveliso.

Ezinye iindlela ezenziwe ngokwezifiso ezinxulumene nezicelo ezikhethekileyo

Ngaphandle kweendidi ezintlanu eziphambili, ezinye iindlela zesibini zijongana neemfuno ezithile zemveliso:

Iidrives zefrequency eziguquguqukayo (VFD): Ukulungisa isantya se-agitator kuvumela ukwenziwa ngcono kobuninzi be-powder bulk. I-VFD iluncedo xa i-blender iphatha iimveliso ezininzi ezineempawu ezahlukeneyo zokuhamba kwamanzi. .

Layisha iiseli: Ukulinganisa ibhetshi kwi-blender kususa inyathelo elahlukileyo lokulinganisa kwaye kuphucula ukuchaneka kwebhetshi. I-NSI Equipments idwelisa iiseli zomthwalo njengophawu olufumanekayo lokulinganisa ubunzima ngokuchanekileyo .

Izikrweli zodonga zokuphela: Izikhuhli ezinganyamezeliyo kakhulu (malunga 1/8 intshi ukucoca) ukunciphisa ukupakisha izinto ezindongeni zomgqomo, ingxaki eqhelekileyo ngeempuphu ezidibeneyo .

Izinto zokwakha ezenziwe ngokwezifiso: Izibonelelo zeShenyin I-304, i-316L, intsimbi engagqwaliyo engama-321, intsimbi yekhabhoni, intsimbi yemanganese, iHardox450, kunye neJFE450 kwigumbi lokuxuba, okuvumela ukhetho olusekelwe kwi-abrasiveness kunye nokumelana nokugqwala .

FAQ

Yeyiphi eyona ndlela ibalulekileyo yokwenza ngokwezifiso kwi-ribbon blender ephatha iipowders ezibuthathaka kubushushu?

A isitya esinejakethi yeyona ndlela iphambili. Ijikeleza ulwelo lokufudumeza okanye lokuphola ngejakethi ejikeleze umkhombe, ivumela ukutshintshiselana kobushushu ngokungangqalanga ngaphandle kokungenisa ulwelo kumgubo. Idityaniswe nesigqubuthelo esilinganiswe nge-vacuum, ijakethi iyaxhasa ukomisa nge-vacuum kubushushu obuphantsi kwizixhobo ezisengozini yokuwohloka kobushushu .

Ngaba i-ribbon blender inokongeza ulwelo kumgubo ngaphandle kokwenza amaqhuma?

Ewe, nge inkqubo yokutshiza ulwelo kusetyenziswa i-atomizing nozzles kunye ne-metering pump. I-spray isasaza ulwelo kumphezulu we-powder endaweni yokulubeka kwindawo enye, nto leyo enciphisa ukumanzisa kakhulu kwendawo kunye nokwakheka kwe-agglomerate. Nangona kunjalo, oku kusebenza kakuhle kwi ukongezwa kolwelo okuncinci; ubuninzi bolwelo bungadinga umxube wokucheba ikhuba onezixhobo zokuchola .

Zifuneka nini ii-chopper blades kwi-ribbon blender?

Iiblade ze-chopper zichazwe xa ii-agglomerates ezimanzi zenzeka ngexesha lokongeza ulwelo okanye xa umgubo unamaqhuqhuva arhabaxa ekufuneka ancitshiswe. Isixhobo sokushukumisa iribhoni sinika umxube odibanisayo kodwa sinqunyulwe kancinci; i-chopper inika isikere esikhawulezayo esikufutshane esifunekayo ukuqhekeza amaqhuqhuva .

Yeyiphi ivalvu yokukhupha elungele iipowder ezinamathelayo okanye ezidibeneyo?

A ivalvu yeplagi egungxulwayo okanye ivalvu engqukuva kunciphisa indawo efileyo apho izinto ziqokelelana khona kwaye zimelana nokuphuma. Ivalvu yesango lemela ingachazwa nakwimiphunga edibeneyo kuba iblade yayo etyibilikayo iyanqumla ikholamu yezinto .

Uqwalaselo olungenakuqhuma lusebenza njani kwi-ribbon blender?

Iimoto ezithintela ukuqhuma kunye nezinto zombane zithintela ukutsha kwamafu othuli. Izitywino zeshaft ezicociwe ngomoya yenza umqobo oxinzelelweyo ongabandakanyi umgubo kwindawo yokutywina. Kwimigubo ephendulayo, ukucoca igesi nge-nitrogen okanye i-argon ithintela i-oxidation ngexesha lokuxuba .

Ngaba i-ribbon blender ingenziwa ngokwezifiso ukuze yomise nge-vacuum?

Ewe. I-blender yeribhoni elinganiswe nge-vacuum isebenzisa isigqubuthelo esinzima, ii-clamps, kunye nezitywini eziqinileyo ze-vacuum. Ukudibanisa uxinzelelo oluncitshisiweyo kunye nokuphazamiseka okuqhubekayo kukhawulezisa ukoma kumaqondo obushushu aphantsi, nto leyo efanelekileyo kwizixhobo ezinobushushu. Ukubuyiswa kwesinyibilikisi nako kunokwenzeka .

Ziziphi iindlela zezinto ezikhoyo kwigumbi lokuxuba?

Izibonelelo zeShenyin Intsimbi engagqwaliyo engama-304, intsimbi engagqwali engama-316L, intsimbi engagqwali engama-321, intsimbi yekhabhoni, intsimbi yemanganese, iHardox450, kunye neJFE450Ukukhethwa kwezinto kuxhomekeke ekubeni umgubo urhabaxa kangakanani, ukuba urhabaxa kangakanani, kunye neemfuno zongcoliseko. Kwizicelo zamayeza okanye zokutya, i-316L yeyona ndlela iqhelekileyo yokukhetha. .