Ndi Zowonjezera ndi Makonzedwe Ati Opangidwa Mwamakonda Omwe Akupezeka Pakupanga Konical Screw Belt Mixer Special oncondition?

Zosakaniza za lamba wa conical screw zimakhala ndi zinthu zosiyanasiyana zomwe zimapangidwa mwapadera komanso zokonzedwa kuti zigwirizane ndi zinthu zapadera. Ogwiritsa ntchito amatha kuwonjezera zodyetsa za volumetric kapena gravimetric, ma valve otulutsa madzi, ma nozzles opopera, ndi ma liners osatha. Mapangidwe apadera a njira ndi monga kutentha, kuziziritsa, kuumitsa vacuum, mapangidwe aukhondo a CIP, ndi machitidwe amagetsi osaphulika. Zosankhazi zimathandizira malo okhuthala, kutentha kwambiri, kuwononga, ukhondo, komanso kuphulika. Kusankha kusakaniza koyenera kumafuna kuwunika katundu wa zinthu, zolinga za njira, ndi zofunikira pakugwira ntchito. Mapangidwe apadera amathanso kusintha malinga ndi mapangidwe a zomera zomwe zilipo komanso machitidwe odziyimira pawokha. Mapangidwe ofanana bwino Chosakaniza cha Conical Screw kumawonjezera kulimba, chitetezo, komanso kugwira ntchito bwino pa njira iliyonse yosakaniza. Opanga amapereka njira zopangidwira okha, koma zinthu zomwe zimasankhidwa zimatsimikiza kudalirika ndi kupanga bwino kwa nthawi yayitali.

Mfundo Zofunika Kwambiri

• Sinthani yanu chosakanizira cha screw chozungulira yokhala ndi zodyetsera, ma valve, ndi ma nozzles opopera kuti agwirizane ndi kayendedwe ka zinthu zanu.
• Tetezani ku kuwonongeka ndi dzimbiri pogwiritsa ntchito zomangira zolimba zachitsulo chosapanga dzimbiri ndi malo opukutidwa.
• Sinthani kutentha ndi kupanikizika pogwiritsa ntchito makina otenthetsera, ozizira, kapena otsukira mpweya kuti mupeze ufa wofewa.
• Onetsetsani kuti muli otetezeka m'malo oopsa pogwiritsa ntchito ziphaso zoteteza kuphulika monga ATEX, IECEx, kapena NFPA 70 NEC.
• Sungani ukhondo pogwiritsa ntchito mapangidwe aukhondo komanso malo osalala kuti mupewe kuipitsidwa.

Zipangizo Zapadera za Zosakaniza za Conical Screw Belt

Chosakaniza cha screw lamba chozungulira nthawi zambiri sichigwira ntchito ngati chodziyimira pawokha. Opanga amapanga malo ambiri owonjezera kuzungulira chotengera chachikulu chosakanikirana. Zowonjezera izi zimagwira ntchito yodyetsa zinthu, kutulutsa madzi, kuwonjezera madzi, ndi kuteteza pamwamba. Chowonjezera chilichonse chimathetsa vuto linalake lopanga. Ogula omwe amamvetsetsa zosankhazi amatha kusankha chosakaniza cha screw cha screw chozungulira chomwe chikugwirizana ndi momwe amagwirira ntchito.

Zothirira, Ma Vavu Otulutsa Madzi, ndi Ma Nozzle Opopera

Makina odyetsera amatsimikiza momwe zinthu zopangira zimalowera mu chosakaniza cha screw lamba chozungulira. Zodyetsa za screw imodzi zimakwaniritsa ufa wosavuta, womasuka. Zodyetsa za screw ziwiri zimasamalira zosakaniza zomwe zimasefukira kapena zomwe sizikuyenda bwino molondola kwambiri. Zodyetsa za BSP zimapereka njira ina yaying'ono yopangira zomera zolimba. Chonyamulira cha vacuum chophatikizidwa bwino chimasuntha ufa kuchokera ku malo osungira kupita ku cholowera cha mixer. Kukhazikitsa kumeneku kumathandizira kugwira ntchito kokha ndipo kumachepetsa kugwira ntchito ndi manja.

Kapangidwe ka zotulutsira mpweya kayenera kusamalidwa mofanana. Ufa wosagwirizana kwambiri m'makalasi 1-2 umagwira ntchito bwino ndi ma chute okoka mphamvu, ma valve ozungulira osavuta, ma screw feeder, ndi malamba. Zipangizozi zimafuna kusakanizika kochepa. Ufa wogwirizana m'makalasi 3-4 umafuna uinjiniya wosamala kwambiri. Ogwiritsa ntchito nthawi zambiri amafuna ma screw okhala ndi pitch yoyenera, malo owulukira, komanso mpweya wotuluka. Ma hopper ogwedezeka kapena pansi pa ma feeder amaletsa kupindika ndi kukwera. Ma conveyor ogwedezeka okonzedwa bwino komanso mpweya woyendetsedwa bwino m'ma hopper zimathandizanso. Kuphulika kwa mpweya wopanikizika mwachisawawa kumayambitsa mavuto m'malo mowathetsa.

Kusankha ma valavu kumakhudza ntchito ndi ukhondo. Ma valavu otsetsereka ndi manja ndi otsika mtengo kwambiri. Amakhala ochedwa komanso ogwiritsidwa ntchito kwambiri popanga. Zipata zotulutsira mpweya kapena zamadzimadzi zimathandiza kutaya madzi mwachangu komanso mwaukhondo. Zimalumikizana mosavuta ndi ntchito zodziyimira zokha. Vavu yolumikizidwa pafupi ndi pansi pa sikulufu yayitali imathandiza kuchepetsa ngodya zofa panthawi yosakaniza. Mapangidwe ena otulutsira madzi ndi monga ma valavu a gulugufe, ma valavu a mpira, kutulutsa madzi kooneka ngati nyenyezi, ndi malo otulukira mbali. Mtundu wotulutsira madzi uyenera kufanana ndi momwe ufa umayendera kuti upewe kusiyana kwa batch-to-batch.

Kupopera mankhwala ndi njira zina zowonjezera madzi zimawonjezera kusinthasintha kwa ntchito. Zowonjezera izi zimapangitsa kuti zomangira, zokometsera, kapena zosungunulira zilowe m'malo osakanikirana. Zimathandizira granulation, kupaka utoto, ndi njira zogwirira ntchito popanda zida zosiyana.

Malingaliro a kampani Shenying Group chosakanizira cha lamba wozungulira wokhala ndi screw chapamwamba kwambiri Tsamba la malonda likuwonetsa zambiri mwa zinthu zowonjezerazi mu kabukhu lenileni. Tsambali likuwonetsa momwe zodyetsera, ma valve, ndi makina opopera zimagwirizanirana kukhala chipangizo chimodzi chokonzedwa.

Ma Liners Osatopa ndi Zochizira Pamwamba

Zipangizo zowononga komanso zowononga zimawononga malo osakaniza pakapita nthawi. Zomangira zachitsulo chosapanga dzimbiri zolimba, monga SS316, zokhala ndi malo opukutidwa zimachepetsa kuchulukana kwa zotsalira komanso chiopsezo cha dzimbiri. Ma frequency drive osinthasintha amasintha liwiro la zomangira, nthawi zambiri 5–60 rpm. Ma torque motors okwera amafunika pazinthu zolimba kapena zomata. Njirazi zimawonjezera nthawi yogwira ntchito ndikusunga kuwongolera zinthu nthawi zonse m'magulu ambiri.

Kukonza pamwamba kumatetezanso chosakaniza cha screw chozungulira. Zomaliza zopukutidwa, zokutira, ndi zida zolimba zolumikizirana zimasamalira mawonekedwe enaake owonongeka. Kuphatikiza koyenera kumadalira kuuma kwa chipangizocho, momwe chimagwirira ntchito ndi mankhwala, komanso kutentha kwake. Chosakaniza cha screw chozungulira chopangidwa ndi zinthuzi chimapereka magwiridwe antchito odalirika m'malo ovuta kupanga.

Makonzedwe a Mikhalidwe Yapadera

Zinthu zapadera zopangira zimafuna zambiri kuposa chotengera chosakaniza wamba. Opanga amakonza chosakaniza cha screw chozungulira chokhala ndi makina otenthetsera, ozizira, vacuum, osaphulika, komanso aukhondo. Makonzedwe awa amayang'ana kutentha, fumbi loyaka, ndi malamulo okhwima aukhondo. Ogula omwe amagwirizanitsa njira izi ndi njira yawo amakhala olimba, otetezeka, komanso ogwira ntchito bwino.

Makina Otenthetsera, Oziziritsa, ndi Otulutsa Mpweya

Kulamulira kutentha n'kofunika kwambiri pa ufa wofewa. Chosakaniza chozungulira chokhala ndi jekete lotenthetsera chimagwirira ntchito zinthu zomwe zimafuna kutentha posakaniza. Chosakaniza chozungulira chokhala ndi jekete loziziritsa chimayendetsa zochitika za exothermic kapena zosakaniza zomwe zimakhudzidwa ndi kutentha. Kutentha kwa makinawa kumafikira madigiri 40 mpaka 140 Celsius. Kupanikizika kwa kapangidwe ka jekete kumafika 0.3 MPa. Zotenthetsera zimaphatikizapo madzi otentha, mafuta osinthira kutentha, kapena nthunzi yotsika. Zotenthetsera zimaphatikizapo madzi ozizira kapena glycol. Machitidwewa amathandiziranso kuumitsa ndi chinyezi. Chowumitsira chozungulira chokhala ndi jekete lozungulira, mtundu wa chosakanizira lamba wozungulira, imachotsa chinyezi pansi pa kupsinjika kochepa.

Kusiyanasiyana kwa kapangidwe ndikofunikira pa ntchito zapadera. Mapangidwe a single-cone ndi double-cone amakwaniritsa zolinga zosiyanasiyana zosakanikirana. Zosankha zozungulira za lamba zimathandizira mayendedwe a zinthu zolumikizana kapena za ulusi. Kuuluka kwa helical screw kumakweza zinthu kuchokera pansi kupita pamwamba pa cone. Kuchita izi kumapanga kusakaniza kofatsa komanso kosalala. Zipangizo za granular ndi zinthu zosalimba zimapindula ndi mayendedwe awa.

Kukula ndi kuchuluka kwa zinthu zimayendetsa kapangidwe komaliza. Mphamvu yosakaniza yokhazikika imayambira pa malita 50 mpaka 5,000. Gululi liyenera kudzaza 30 mpaka 80 peresenti ya kuchuluka konse kwa chombo. Kuchuluka kwa kudzaza kumakhudza kufanana. Kudzaza kwa 30 peresenti kumapereka kufanana kwa 84 peresenti. Kudzaza kwa 70 peresenti kumafika pa kufanana kwa 99 peresenti. Kudzaza kwa 95 peresenti kumatsika kufika pa kufanana kwa 89 peresenti. Ogula amawerengera kuchuluka kwa gululi pogawa cholinga chopanga tsiku ndi tsiku ndi kuchuluka kwa zinthu ndi kuzungulira patsiku. Kenako amagawa kuchuluka kwa gululi ndi 0.8 kuti apeze kuchuluka kochepa kwa chombo ndi 0.3 kuti apeze kuchuluka kwakukulu kwa chombo. Mayeso a Pilot-scale amatsimikizira chisankho chomaliza musanagule kwathunthu.

Mapangidwe Osaphulika ndi Aukhondo

Fumbi loyaka limayambitsa zoopsa zenizeni pakupanga mankhwala, chakudya, ndi chakudya. Mapangidwe osaphulika amateteza antchito ndi zida. ATEX, IECEx, ndi NFPA 70 NEC ndi njira zazikulu zotsimikizira. Pa mpweya wa fumbi, ATEX imagwiritsa ntchito madera 20, 21, ndi 22. IECEx imagwiritsa ntchito milingo yoteteza Da, Db, ndi Dc. Chofanana ndi NEC ndi Kalasi II, Gawo 1 kapena 2. ATEX ndi yofunikira ku EU. NFPA 70 NEC ndi OSHA NRTL zimagwiritsidwa ntchito ku US IECEx imavomerezedwa padziko lonse lapansi. Zitsimikizo izi zimatsimikizira kuti chosakanizira cha screw chozungulira chimagwira ntchito bwino m'malo oopsa.

Mapangidwe aukhondo amathandiza pa chakudya, mankhwala, ndi zakudya. Machitidwe oyera pamalopo, malo opukutidwa bwino, komanso zosungiramo zinthu zabwino zimachepetsa chiopsezo cha kuipitsidwa. Mapangidwe aukhondo amathandizanso kusinthana kwa mitundu yosiyanasiyana. Zinthuzi ndizofunikira kwambiri pamene zosakaniza zozungulira zimagwira ntchito zosiyanasiyana patsiku.

Zinthu Zofunika Kuziganizira Posankha Chosakaniza Chozungulira

Zinthu zingapo zofunika kuziganizira posankha chosakanizira cha screw chozungulira kuphatikizapo khalidwe la zinthu, zofunikira pa ntchito, ndi njira yotulutsira zinthu. Mainjiniya ayeneranso kuwunikanso zosowa za kupanga. Kusagwirizana kolakwika kumayambitsa kusiyana kapena kuwonongeka kwambiri.

Kuwunika Zofunikira ndi Zofunikira pa Njira

Kugwirizana kwa zinthu kumayamba ndi kukula kwa tinthu tating'onoting'ono, kuchuluka kwa zinthu, chinyezi, ndi kuyenda bwino. Chizindikiro cha Carr pamwamba pa 25 chimasonyeza kuti madzi sakuyenda bwino. Chinyezi chingapangitse kuti pakhale ziphuphu pamakoma osakaniza, kotero kuyesa pambuyo pokhudzana ndi chinyezi ndikofunikira. Kuyesa kumeta tsitsi motsatira ASTM D6128 ndikwabwino kwambiri pa ufa wogwirizana.

Zinthu zofunika kwambirizi zimawonjezera masabata awiri mpaka anayi a majekete ndi masiku 80 mpaka 110 a zowongolera zosaphulika. Izi ndi zinthu zofunika kuziganizira posankha chosakanizira cha screw chozungulira.

Kugwira Ntchito ndi Opanga Mayankho Opangidwa Mwaluso

Ogula ayenera kufunsa mafunso atsatanetsatane okhudza kayendedwe ka zomangira, kuchuluka kwa vacuum, njira zosinthira ma valavu, ndi kupezeka kwa CIP. Mayankhowo amawongolera kapangidwe ndi makina oyendetsa omwe amasintha momwe angasinthire. Kuchotsa deta yokhudza chinyezi, malire a kutentha, ndi nthawi ya batch kumathandizira kuti uinjiniya upitirire.

Kukula ndi mphamvu zomwe zimafunika zimakhudza chosakaniza choyenera cha screw cone. Ma voliyumu ogwirira ntchito amayambira pa 50 L mpaka 5,000 L. Katundu wa batch uyenera kukhala pakati pa 30% ndi 80% ya voliyumu ya chotengera. Kudzaza kwa 70% kumafika 99%, pomwe kudzaza kwa 30% kumafika 84%. Zofunikira za kukula ndi mphamvu izi zimatsimikiza mphamvu yosakaniza.

Chipangizocho chiyenera kugwirizana ndi zida zomwe zili pansi pa madzi. Kufanana kumatenga mphindi 5-15. Zosakaniza zozungulira zimagwira ntchito mofatsa ndi zinthu zosalimba. Ogwiritsa ntchito amasankha zosakaniza zozungulira zingwe kuti azigwiritsidwa ntchito pa chakudya, mankhwala, ndi mankhwala. Chotsukira m'mbali kapena valavu yotulutsira mpweya imagwirizana ndi mapangidwe a zomera zomwe zilipo.

Kugwirizana kwa Zinthu pa Njira Yanu Yosakaniza

Kugwirizana kwa zinthu pa njira yanu yosakaniza kumayamba ndi kuyang'anitsitsa ufa wokha. Kuuma kwa tinthu tating'onoting'ono, kusinthasintha kwa mankhwala, kuchuluka kwa chinyezi, ndi kutentha kwambiri zonse zimapanga mawonekedwe omaliza a zida. Makhalidwe amenewa amachititsa kusankha ma liners, mankhwala opangidwa pamwamba, ndi zipangizo zolumikizirana. Chosakaniza chozungulira chomwe chimanyalanyaza zizindikirozi chidzawonongeka mwachangu, chidzadetsa magulu, kapena chidzalephera pamene katundu wayamba. Mainjiniya omwe amaona kugwirizana kwa zinthu ngati njira yopangira kapangidwe kake m'malo moganizira zamtsogolo amateteza khalidwe la chinthucho komanso moyo wa chipangizocho.

Kusankha Chosakaniza Chozungulira cha Zokulungira Zinthu Zosagwira Ntchito Kapena Zowononga

Ufa wokhuthala umaphwanyidwa pa zomangira, zouluka, ndi makoma a mitsempha yamagazi. Zomangira zachitsulo chosapanga dzimbiri zolimba, monga SS316, zimalimbana ndi kuwonongeka kumeneku ndipo zimasunga mawonekedwe ake m'magulu ambiri. Malo opukutidwa amachepetsanso kuchuluka kwa zotsalira ndikuchepetsa chiopsezo cha dzimbiri. Mukasankha chinthu chomangira, chosakanizira cha screw chozungulira Pa ntchito yowononga, ogula ayenera kutchula malo olumikizirana ndi SUS316L ndikutsimikizira satifiketi ya zinthuzo asanatumizidwe. Zosankhazi zimagwirizana mwachindunji ndi kulimba ndi magwiridwe antchito osakanikirana pa nthawi yonse ya ntchito ya makinawo.

Kufananiza Makonzedwe ndi Kutentha ndi Zofunikira za Ukhondo

Kutentha ndi ukhondo zimafuna kusankha njira zosiyanasiyana. Chosakaniza chozungulira chokhala ndi jekete lotenthetsera kapena loziziritsa chimagwira ntchito ndi zinthu zomwe zimafuna kutentha kapena kuchotsa kutentha panthawi yosakaniza. Kuchuluka kwa ntchito kumafikira madigiri Celsius 40 mpaka 140, ndipo kuthamanga kwa kapangidwe ka jekete kumafika 0.3 MPa. Ntchito yaukhondo imafuna ma valve opanda malo opanda kanthu komanso malo opukutidwa okhala ndi makulidwe a Ra 0.6 kapena 0.4 micrometers kapena pansi pake. Gome ili pansipa limagwirizanitsa kufunika kulikonse ndi mfundo zake zazikulu.

Chosakaniza cha lamba wa screw chozungulira chimapereka zosankha zambiri zowonjezera ndi zosintha. Zodyetsa, ma valve otulutsa madzi, ma nozzle opopera, ndi ma liners osatha kugwira ntchito zimasamalira kuyenda kwa zinthu ndi chitetezo pamwamba. Mapangidwe otentha, ozizira, opumira, oteteza kuphulika, komanso aukhondo amasamalira mikhalidwe yapadera yopangira. Zosankhazi zimathandizira kulimba, kugwira ntchito bwino, komanso chitetezo. Kugwirizana kwa zinthu kumatsogolera kusankha kulikonse. Chosakaniza cha screw chozungulira chokhala ndi ma liners oyenera ndi kumaliza kumakhala nthawi yayitali ndipo chimatsuka mwachangu. Kusankha chosakaniza choyenera cha screw chozungulira kumatanthauza kufananiza mawonekedwe ndi zosowa zopangira.

FAQ

Ndi zinthu ziti zomwe zingathandize kudyetsa ndi kutulutsa madzi mu chosakanizira cha screw chozungulira?
Sikulu imodzi, sikulu iwiri, ndi ma BSP feeders amagwira ntchito zosiyanasiyana zoyendera ufa. Kutumiza vacuum kumathandiza kugwira ntchito yokha. Zosankha zotulutsira madzi zimaphatikizapo ma valve otsetsereka ndi manja, zipata zopumira mpweya, ma valve a lobe, ma valve a gulugufe, ndi ma outlet am'mbali. Zowonjezera izi Linganizani kalasi ya kayendedwe ka zinthuzo ndikuchepetsa ngodya zopanda mphamvu pakusakaniza.

Kodi majekete otenthetsera ndi kuziziritsa amathandizira bwanji mikhalidwe yapadera yopangira?
Majekete otenthetsera ndi kuziziritsa amasunga kutentha kuyambira madigiri 40 mpaka 140 Celsius. Kupanikizika kwa kapangidwe ka jekete kumafika 0.3 MPa. Madzi otentha, mafuta otumizira kutentha, kapena nthunzi yotsika mphamvu zimapereka kutentha. Madzi ozizira kapena glycol amapereka kuziziritsa. Machitidwe awa amathandiziranso kuumitsa ndi chinyezi cha ufa wosavuta.

Ndi ziphaso ziti zomwe zimagwiritsidwa ntchito pa zosakaniza zozungulira zopinga kuphulika?
ATEX, IECEx, ndi NFPA 70 NEC ndi njira zazikulu zotsimikizira. ATEX imagwiritsa ntchito zigawo 20, 21, ndi 22 pa fumbi. IECEx imagwiritsa ntchito milingo yoteteza Da, Db, ndi Dc. Chofanana ndi NEC ndi Kalasi II, Gawo 1 kapena 2. Ma rating awa amatsimikizira kuti ntchitoyo ndi yotetezeka m'malo oopsa.

Kodi mulingo wodzaza umakhudza bwanji kufanana kwa kusakaniza?
Kuchuluka kwa kudzaza kumakhudza kwambiri kufanana. Kudzaza kwa 30 peresenti kumabweretsa kufanana kwa 84 peresenti. Kudzaza kwa 70 peresenti kumafika pa kufanana kwa 99 peresenti. Kudzaza kwa 95 peresenti kumatsika kufika pa kufanana kwa 89 peresenti. Ogwiritsa ntchito ayenera kusunga katundu wa batch pakati pa 30 ndi 80 peresenti ya kuchuluka kwa zombo kuti zipeze zotsatira zofanana.

N’chifukwa chiyani kugwirizana kwa zinthu n’kofunika posankha chosakanizira choyenera cha screw cone?
Kuuma kwa tinthu tating'onoting'ono, kusinthasintha kwa mankhwala, chinyezi, ndi kufotokozera kwa kutentha kwa zida zoyendetsera. Ufa wokhuthala umafunika zomangira zolimba zachitsulo chosapanga dzimbiri ndi malo opukutidwa. Kufunika kwa kuwononga kumafuna malo olumikizirana ndi SUS316L okhala ndi satifiketi yotsimikizika. Kugwiritsa ntchito ukhondo kumafuna mavavu opanda malo komanso kukhwima pamwamba pa Ra 0.6 kapena 0.4 micrometers kapena pansi pake. Kufananiza bwino zinthu kumateteza kulimba, kugwira ntchito bwino, komanso chitetezo.