Ni ibihe bikoresho byihariye n'imiterere byabyo biboneka mu gukora imashini yihariye yo gukurura imikandara ya Conical Screw?

Imashini zivanga imikandara ya screw zifite ubwoko bwinshi bw'ibikoresho byihariye n'imiterere yihariye y'umusaruro. Abakoresha bashobora kongeramo ibikoresho by'amashanyarazi bipima cyangwa bipima, valve zisohora amazi, imiyoboro itera spray, n'imirongo idapfa kwangirika. Imiterere yihariye y'imikorere irimo gushyushya, gukonjesha, kumisha imashini ikoresha vacuum, imiterere ya CIP isuku, na sisitemu z'amashanyarazi zirinda guturika. Izi nzira zishyigikira ibidukikije bitera ubushyuhe bwinshi, byangiza, bisukuye, kandi biturika. Guhitamo uruvange rwiza bisaba gusuzuma imiterere y'ibikoresho, intego z'imikorere, n'ibisabwa mu mikorere. Imiterere yihariye ishobora kandi guhuza n'imiterere y'ibimera bihari na sisitemu zikora. Ihuye neza Imvange y'imisumari ifite imiterere y'urukiramende birushaho gukomera, umutekano, no gukora neza muri buri gikorwa cyo kuvanga. Abakora batanga ibisubizo byihariye, ariko ibintu byo guhitamo ni byo bigena uburyo bwo kwizerwa no gutanga umusaruro mu gihe kirekire.

Ibintu by'ingenzi byakunzwe

• Hindura ibyawe imvange y'utuzuru tw'inyuma hamwe n'udukoresho two kugaburira, valve, n'iminwa yo gusukura kugira ngo bihuze n'uburyo ibikoresho byawe bigenda.
• Irinde kwangirika no kwangirika ukoresheje vis z'icyuma gikozwe mu cyuma gikonje n'ubuso busekuye.
• Genzura ubushyuhe n'umuvuduko w'amazi ukoresheje uburyo bwo gushyushya, gukonjesha, cyangwa gukoresha ifu yoroheje.
• Menya neza ko ahantu hateje akaga hateje umutekano wifashishije ibyemezo bidashobora guturika nka ATEX, IECEx, cyangwa NFPA 70 NEC.
• Komeza isuku ukoresheje imiterere isuku ahantu hamwe n'ubuso buroroshye kugira ngo wirinde kwanduzanya.

Ibikoresho byihariye byo kuvanga imikandara y'umukandara w'inyuguti ya Conical Screw

Umukandara w’imikandara ufata imikandara idakunze gukora nk’ikintu cyihariye. Abakora bubaka urwego runini rw’ibikoresho bifatanye n’icyuma gikurura imikandara. Ibi bikoresho bifasha mu gukurura, gusohora, kongeramo amazi no kurinda ubuso. Buri gikoresho gikemura ikibazo cyihariye cyo gukora. Abaguzi basobanukiwe n’aya mahitamo bashobora kugaragaza umukandara w’imikandara ufata imikandara ujyanye n’imikorere yabo.

Ibikoresho byo kugaburira, valve zo gusohora umuriro, n'iminwa yo gusukura

Uburyo bwo kugaburira bugena uburyo ibikoresho fatizo byinjira mu mvange y’imikandara ya screw. Utwuma duto dutanga screw dukwiranye n’ifu yoroshye kandi itemba neza. Utwuma duto dutanga screw dufata ibintu bishobora gutemba cyangwa gutemba nabi mu buryo bunonosoye cyane. Utwuma duto dutanga ubundi buryo buto bwo gutunganya imiterere y’ibimera bikomeye. Utwuma duto dutanga ibyuma bivamo umwuka bijyana ifu mu buryo bw’umwuka kuva mu bubiko kugera mu mvange. Iyi gahunda ishyigikira imikorere yikora kandi igabanya uburyo bwo kuyikoresha n'intoki.

Imiterere y'imiyoboro y'amazi ikwiye kwitabwaho kimwe. Ifu idahuza neza mu cyiciro cya 1-2 ikorana neza n'udukingirizo tw'uburemere, valve zoroshye zizunguruka, ibyuma bitanga screw, n'imikandara. Ibi bikoresho bikenera gukururwa gake. Ifu idahuza mu cyiciro cya 3-4 isaba ubuhanga bwitondewe cyane. Abakoresha akenshi bakenera screw zifite umuvuduko ukwiye, aho zinyura, kandi zigatanga umwuka. Hopper zirakaye cyangwa hepfo zirimo hejuru y'ibikoresho bitanga feeders birinda gupfukama no kuzamuka. Imashini zitanga vidération zicurangwa neza hamwe n'umwuka ugenzurwa muri hopper nabyo birafasha. Guturika mu mwuka utunguranye bikunze guteza ibibazo aho kubikemura.

Guhitamo valve bigira ingaruka ku murimo n'isuku. Valve zikoreshwa n'intoki zihendutse cyane mbere. Zigenda buhoro kandi zikoresha imbaraga nyinshi mu gihe cyo kuzikora. Irembo zisohora amazi zikoresha umwuka cyangwa amazi zituma amazi ajugunywa vuba kandi neza. Zishyirwa mu buryo bworoshye mu mikorere yikora. Valve y'inkuta ishyizwe hafi y'ubuso bw'urushundura rurerure ifasha kugabanya impande zidakora neza mu gihe cyo kuvanga. Indi miterere y'imyanda irimo valve z'ibinyugunyugu, valve z'umupira, inyenyeri zisohoka, n'impande zombi. Ubwoko bw'imyanda bugomba guhuza n'imyitwarire y'ifu kugira ngo hirindwe ihindagurika ry'ingufu.

Uburyo bwo gutera atomization no kongeramo amazi byongera ubushobozi bwo gutunganya. Ibi bikoresho byongera uburyo bwo guhuza, uburyohe, cyangwa ibinyabutabire mu gace k'ibivange. Bishyigikira granulation, coating, na reactive processes nta bikoresho bitandukanye.

Itsinda rya Shenying imvange y'umukandara w'icyuma gifunganye ifite imikorere myiza Urupapuro rw'ibicuruzwa rugaragaza byinshi muri ibi bikoresho by'inyongera muri kataloge nyayo. Urupapuro rugaragaza uburyo ibikoresho byo kongerera ingufu, valve, na sisitemu zo gutera imiti bihurira hamwe mu gice kimwe cyashyizweho.

Imitako irinda kwangirika no kuvura ubuso bwayo

Ibikoresho bikura kandi byangiza byibasira ubuso bwo kuvanga uko igihe kigenda. Utwuma tw’icyuma gikonjesha, nka SS316, dufite ubuso busesuye bigabanya kwiyongera kw’ibisigazwa n’ibyago byo kwangirika. Utwuma duhindura frequency duhindura umuvuduko wa skuru, akenshi turi hagati ya 5–60 rpm. Moteri nyinshi zikenewe ku bikoresho bikomeye cyangwa bifatanye. Ibi bipimo byongera igihe cyo gukora kandi bigakomeza kugenzura ibikoresho mu buryo buhoraho mu byiciro byinshi.

Uburyo bwo gutunganya hejuru bukomeza kurinda imvange y'imigozi y'urushundura. Imyanya ikoze neza, irangi, n'ibice bikomeye bikoranaho bikemura imiterere yihariye yo kwangirika. Uruvange rwiza ruterwa n'ubukomere bw'ibikoresho, uburyo bikora imiti, n'ubushyuhe. Imvange y'imigozi y'urushundura yihariye yubatswe hamwe n'ibi bintu itanga umusaruro wizewe mu bikorwa bigoye.

Imiterere y'Ibihe Bidasanzwe

Imiterere yihariye y'umusaruro isaba ibirenze ubwato busanzwe bwo kuvanga. Abakora bashyiraho icyuma gishyushya, gikonjesha, gikoresha umwuka uva mu kirere, kidaturika, kandi gifite isuku. Ibi bigena uburyo bwo gupima ubushyuhe, ivumbi rishobora gushya, n'amategeko akomeye y'isuku. Abaguzi bahuje aya mahitamo n'uburyo bakora babona uburyo bwo kuramba, umutekano, no gukora neza kurushaho.

Sisitemu zo gushyushya, gukonjesha, no gusohora umwuka

Kugenzura ubushyuhe ni ingenzi cyane ku ifu ishobora kwangirika. Imashini ivanga screw ifite ikoti rishyushya ikora ibikoresho bikenera ubushyuhe mu gihe cyo kuvanga. Imashini ivanga screw ifite ikoti rishyushya ikora ibikoresho bikenera ubushyuhe mu gihe cyo kuvanga. Imashini ivanga screw ifite ikoti rishyushya ikora ingaruka zo mu kirere cyangwa ibintu bishobora kwangirika mu bushyuhe. Ubushyuhe bw'imikorere y'izi sisitemu bugera kuri dogere selisiyusi 40 kugeza 140. Umuvuduko w'igipimo cy'ikoti ugera kuri 0.3 MPa. Imashini ikoresha ubushyuhe irimo amazi ashyushye, amavuta yo kohereza ubushyuhe, cyangwa umwuka ushyushye muke. Imashini ikoresha ubushyuhe irimo amazi akonje cyangwa glycol. Izi sisitemu kandi zishyigikira kumisha no guhumeka. Imashini yumisha screw ifite ikoti rishyushya, ubwoko bwa imvange y'umukandara w'icyuma gifunganye, bikuraho ubushuhe iyo umuvuduko ugabanutse.

Ihindagurika ry'imiterere ni ingenzi ku mirimo yihariye. Imiterere y'inyuguti imwe n'inyuguti ebyiri igamije kuvanga ibintu bitandukanye. Amahitamo y'umukandara uzunguruka wo kuzunguruka atuma ibintu bifatanye cyangwa bifite imigozi birushaho kugenda neza. Ingufu zizunguruka zizamura ibikoresho kuva hasi kugera hejuru y'inyuguti. Iki gikorwa gitanga uruvange rworoshye kandi rudakomeye. Ibikoresho by'ibumba n'ibikoresho byoroshye bizungukira muri iki gikorwa.

Ingano n'ubushobozi bisabwa ni byo bituma habaho imiterere ya nyuma. Ubushobozi busanzwe bwo kuvanga buri hagati ya litiro 50 na 5.000. Itsinda rigomba kuzuza hagati ya 30 na 80 ku ijana by'ingano yose y'ubwato. Ingano y'ubwuzu igira ingaruka ku buryo bumwe. Ingano ya 30 ku ijana itanga ingano imwe ya 84 ku ijana. Ingano ya 70 ku ijana igera ku ngano imwe ya 99 ku ijana. Ingano ya 95 ku ijana imanuka igera kuri 89 ku ijana. Abaguzi babara ingano y'ubwato bagabanya intego y'umusaruro wa buri munsi hakurikijwe ubucucike n'ingendo ku munsi. Hanyuma bagabana ingano y'ubwato na 0.8 ku ngano nto y'ubwato na 0.3 ku ngano ntarengwa y'ubwato. Igerageza rya pilot-scale ryemeza amahitamo ya nyuma mbere yo kugura ingano yose.

Imiterere y'ibikoresho irinda guturika no gusukura

Ivumbi rishobora gushya riteza ibyago nyabyo mu gukora imiti, ibiribwa, n'ibiryo by'amatungo. Imiterere idaturika irinda abakozi n'ibikoresho. ATEX, IECEx, na NFPA 70 NEC ni zo sisitemu z'ingenzi zo kwemeza. Ku kirere cy'umukungugu, ATEX ikoresha uturere twa 20, 21, na 22. IECEx ikoresha urwego rwo kurinda Da, Db, na Dc. Ingano ya NEC ni Icyiciro cya II, Icyiciro cya 1 cyangwa 2. ATEX ni itegeko muri EU. NFPA 70 NEC na OSHA NRTL birakoreshwa muri Amerika IECEx yemewe ku rwego mpuzamahanga. Izi mpamyabumenyi zemeza ko imvange y'imigozi ikora neza ahantu hateje akaga.

Imiterere y'isuku ifasha mu gutunganya ibiryo, imiti, no mu kugaburira. Sisitemu zo gusukura aho ziherereye, ubuso busekuye, no kunoza uburyo bwo kuzigama bigabanya ibyago byo kwandura. Imiterere y'isuku nayo yihutisha ihinduka hagati y'amatsinda. Ibi birakenewe iyo imvange y'imigozi ikoze mu buryo bw'urukiramende ikora uburyo bwinshi bwo guteka ku munsi.

Ibintu by'ingenzi ugomba kwitaho mu gihe uhitamo icyuma gikoresha screw mixer

Ibintu byinshi by'ingenzi ugomba kuzirikana mu gihe uhitamo imvange y'utuzuru tw'inyuma harimo imyitwarire y'ibikoresho, ibisabwa mu mikorere, n'uburyo bwo kubisohora. Injeniyeri zigomba kandi gusuzuma ibikenewe mu musaruro. Uhujwe nabi utera ivangura cyangwa kwangirika gukabije.

Gusuzuma Ibikoresho n'Ibikenewe mu Mikorere

Ubushobozi bw'ibikoresho butangirira ku bunini bw'uduce, ubucucike bw'ibice, ubushuhe, no gutemba neza. Ikimenyetso cya Carr kiri hejuru ya 25 kigaragaza ko amazi adatemba neza. Ubushuhe bushobora gutera uduce ku nkuta z'uruvange, bityo gusuzuma nyuma yo guhura n'ubushuhe ni ngombwa. Gupima icyuma gipima ASTM D6128 ni byiza ku ifu ifatanye.

Ibi by'ingenzi byongera ibyumweru 2-4 ku makoti n'iminsi 80-110 yo kugenzura ibintu bidaturika. Ni ibintu by'ingenzi kandi bigomba kuzirikanwa mu gihe cyo guhitamo imashini ivanga ibyuma ifite imiterere y'urukiramende.

Gukorana n'abakora ibikoresho bigezweho

Abaguzi bagomba kubaza ibibazo birambuye ku bijyanye no kugenda kwa screw, intera y'ubushyuhe, amahitamo ya valve, n'uko CIP iboneka. Ibisubizo bigena imiterere n'uburyo bwo gutwara ibintu bushobora guhindurwa. Gusiba amakuru ku bushuhe, ubushyuhe ntarengwa, n'igihe cy'itsinda ry'ibikoresho byihutisha ikoranabuhanga.

Ingano n'ubushobozi bigira ingaruka ku mvange y'imashini ikoresha screw. Ingano isanzwe ikoreshwa iri hagati ya litiro 50 na litiro 5.000. Umutwaro w'itsinda ugomba kuguma hagati ya 30% na 80% by'ingano y'ubwato. Ingano ya 70% igera kuri 99%, mu gihe ingano ya 30% igera kuri 84%. Ibi bisabwa ku bunini n'ubushobozi ni byo bigena ubushobozi bwo kuvanga.

Igikoresho kigomba guhuza ibikoresho biri munsi y'amazi. Ubumwe bufata iminota 5-15. Imashini zivanga ibyuma bito zifata ibikoresho bifite imiterere y'ibinure n'ibyoroshye. Abakoresha bahitamo imashini zivanga ibyuma bito bito zikoreshwa mu gutunganya ibiryo, imiti n'imiti. Imashini ipakurura ibikoresho ku ruhande cyangwa imashini isohora amazi ijyanye n'imiterere y'ibimera bisanzwe.

Ubushobozi bwo guhuza ibikoresho n'uburyo uvanga ibintu

Ubushobozi bw'ibikoresho mu kuvanga butangirana no gusuzuma neza ifu ubwayo. Ubukomere bw'uduce duto, uburyo ibinyabutabire bihindukamo, ubushuhe, n'ubushyuhe byose bigira uruhare mu miterere ya nyuma y'ibikoresho. Ibi biranga biyobora guhitamo imiyoboro, uburyo bwo gutunganya ubuso, n'ibikoresho bikoranaho. Imashini ivanga vis idafite imiterere y'inyuguti yirengagiza ibi bimenyetso izashira vuba, ihumanya imiterere y'ibikoresho, cyangwa inanirwa iyo ishyizwe mu birego. Abahanga mu by'imashini bafata ubudasa bw'ibikoresho nk'ikintu cy'ingenzi mu gushushanya aho kuba ikintu cy'ingenzi mu gusesengura ibintu, barinda ubuziranenge bw'ibicuruzwa n'ubuzima bw'ibikoresho.

Guhitamo imashini ivanga ibyuma bito cyane (Conical Screw Mixer) ku bikoresho bitera kwangirika cyangwa kwangirika

Ifu isharira irasya ku vis, ku ndege no ku nkuta z'imiyoboro y'amaraso. Utwuma tw'icyuma gikonjesha, nka SS316, turwanya kwangirika kwabyo kandi dufata imiterere yabyo mu byiciro byinshi. Ubuso busesuye bugabanya cyane ibisigazwa by'ibisigazwa kandi bukagabanya ibyago byo kwangirika. Iyo uhisemo vis. imvange y'utuzuru tw'inyuma Ku bijyanye n'umusoro ku bikoresho byangiza, abaguzi bagomba kugaragaza ubuso bwa SUS316L kandi bakareba ibyemezo by'ibikoresho mbere yo kohereza. Aya mahitamo afitanye isano itaziguye no kuramba no kuvanga imikorere y'imashini mu gihe cyo kuyikoresha.

Guhuza Imiterere n'Ubushyuhe n'Ibisabwa by'Isuku

Ubushyuhe n'isuku bisaba guhitamo imiterere mu byerekezo bitandukanye. Imashini ivanga vis ifite agakoresho gashyushya cyangwa gakonjesha ikora ibikoresho bikenera ubushyuhe cyangwa gukurwaho ubushyuhe mu gihe cyo kuvanga. Ingano y'imikorere igera kuri dogere selisiyusi 40 kugeza 140, kandi igitutu cy'igishushanyo cy'ikoti kigera kuri 0.3 MPa. Isuku isaba ko habaho valve zidafite umwanya n'ubuso busesuye bufite ubukana kuri mikorometero 0.6 cyangwa 0.4 za Ra cyangwa munsi yayo. Imbonerahamwe iri hepfo ihuza buri gikenewe n'ibisobanuro byacyo by'ingenzi.

Umukandara w’imikandara uhuza imikandara utanga amahitamo menshi y’inyongera n’uburyo ukoresha. Uduce two kugaburira, uturinda gusohora amazi, iminwa itera umwanda, n’imikandara idapfa kwangirika ikora ku buryo ibikoresho binyura mu nzira no kurengera ubuso. Imiterere ishyushya, gukonjesha, isuku idaturika, n’isuku igena imiterere yihariye y’umusaruro. Aya mahitamo atuma ibintu biramba, imikorere myiza, n’umutekano. Guhuza ibikoresho biyobora buri guhitamo. Umukandara w’imikandara uhuza imikandara uhuza imikandara n’imirongo ikwiye umarana igihe kirekire kandi uhanagura vuba. Guhitamo umukandara w’imikandara uhuza imikandara bivuze guhuza imiterere n’ibikenewe mu musaruro.

Ibibazo Bikunze Kubazwa

Ni ibihe bikoresho bishobora kunoza uburyo bwo kugaburira no gusohora amazi mu cyuma gikoresha screw mixer?
Utwuma duto, utwuma duto, n'udukoresho twa BSP dukora ku buryo butandukanye bwo gutembera kw'ifu. Gutwara umwuka mu buryo bw'umwuka bifasha mu buryo bwikora. Uburyo bwo gusohora umwuka burimo uturindantoki, amarembo y'umwuka, uturindantoki, uturindantoki, n'uturindantoki two ku ruhande. Ibi bikoresho Huza urwego rw'imigendekere y'ibikoresho kandi ugabanye impande zidakora neza mu gihe cyo kuvanga.

Ni gute amakoti yo gushyushya no gukonjesha ashyigikira imiterere yihariye y'umusaruro?
Amakoti ashyushya kandi akonjesha agumana ubushyuhe kuva kuri dogere selisiyusi 40 kugeza 140. Umuvuduko w'ikoti ugera kuri 0.3 MPa. Amazi ashyushye, amavuta yo kohereza ubushyuhe, cyangwa umwuka ushyushye muke bitanga ubushyuhe. Amazi akonje cyangwa glycol bitanga ubukonje. Izi sisitemu kandi zifasha kumisha no gukurura ubushuhe ku ifu ishobora kwangirika.

Ni ibihe byangombwa bisabwa ku byuma bivanga ibyuma bito bito bidashobora guturika?
ATEX, IECEx, na NFPA 70 NEC ni zo sisitemu z'ingenzi zo kwemeza. ATEX ikoresha uduce twa 20, 21, na 22 ku kirere cy'umukungugu. IECEx ikoresha urwego rwo kurinda Da, Db, na Dc. Ingano ya NEC ni Icyiciro cya II, Icyiciro cya 1 cyangwa 2. Izi ngamba zemeza ko imikorere y'ahantu hateje akaga ikora neza.

Ni gute urwego rw'imvange rugira ingaruka ku buryo ibintu bivangwa bingana?
Igipimo cy’umunyururu bigira ingaruka zikomeye ku buryo bungana. Umunyururu wa 30% utanga ubungana bwa 84%. Umunyururu wa 70% ugera kuri 99%. Umunyururu wa 95% umanuka ukagera kuri 89%. Abakoresha bagomba kugumana umuvuduko uri hagati ya 30 na 80% by’ingano y’ubwato kugira ngo haboneke ibisubizo bihoraho.

Kuki guhuza ibikoresho ari ingenzi mu guhitamo imvange ikwiye y'urushundura?
Ubukomere bw'uduce duto, uburyo imikorere y'ibinyabutabire ikorwa, ubushuhe, n'ibipimo by'ibikoresho byo gutwara. Ifu ikoreshwa mu gukurura ikenera vis z'icyuma gikonjesha n'ubuso busekuye. Uburemere bwo kwangirika busaba ubuso bukoranaho na SUS316L bufite icyemezo cyemewe. Gukoresha isuku bisaba valves zidafite umwanya n'uburemere bw'ubuso buri munsi ya mikorometero 0.6 cyangwa 0.4. Guhuza neza ibikoresho birinda kuramba, imikorere myiza n'umutekano.