Ni ibihe bintu by'ingenzi bigira ingaruka ku giciro cy'imashini ikoresha Ribbon Blender itangwa n'abakora mu Bushinwa?

Igisubizo cyihuse

Inganda zikora ibikoresho byo mu Bushinwa Imashini ivanga amariboni ibiciro bitangwa naibintu bitanu by'ingenzi bihindura ikiguzi: ibikoresho by'ubwubatsi n'irangira ry'ubuso (icyuma cya karuboni ugereranyije na 316L stainless, gutwika umucanga ugereranije no gusiga indorerwamo), imiterere y'imvange y'ibanze (imiterere y'umugozi, igishushanyo mbonera cy'umugozi, uburyo bwo gukora neza), ibirango by'ibikoresho by'amashanyarazi (mu rugo ugereranije na Siemens/ABB/SEW), uburyo bwo gufunga ibintu bugoye (gupakira ugereranije no gusukura umwuka ugereranije no gufunga imashini), na modules z'inyongera zihariye (amakoti, sisitemu zo gutera imiti, amanota yo kwirinda guturika). Imashini y'icyuma cya karuboni ya litiro 40 ishobora gutangira hafi Amadorari 3,400, mu gihe imashini ikoresha imiti ya 316L ifite ubushobozi bwo gukora ikoranabuhanga ishobora kurenza 60.000 by'amadolari y'Amerika Abatanga ibicuruzwa byo mu Bushinwa ku isoko ryo hagati barimo kubona umugabane binyuze mu gutanga ubuziranenge nk'ubwo kuri Ibiciro biri hasi hagati ya 30–40% kurusha ibicuruzwa by’i Burayi bitumizwa mu mahanga muri USD 20.000–60.000 igice .

Ibintu by'ingenzi byakunzwe

• Igiciro cy'ibikoresho ni cyo giciro kinini cyane: 316L stainless ifite igiciro kinini kirenga 304, kandi indorerwamo zo gusiga irangi (Ra ≤ 0.4μm) zongeraho 2–3× ikiguzi cy'umurimo byo guturitsa umucanga .

• Ibipimo byo gufunga ni cyo giciro gikunze kugabanywa agaciro: ikiguzi cyo gufunga umwuka 2–3× ikimenyetso cyoroshye cyo gupakirakandi agakoresho ka mekanike gashobora kurenza igiciro cya moteri nto .

• Guhitamo ikirango cy'amashanyarazi bigira ingaruka ku giciroIbikoresho bya Siemens, ABB, SEW, na Schneider birahenda cyane kurusha ibikoresho by’imbere mu gihugu by’Ubushinwa. .

• Moduli zihariye zihuza ibiciro: amakoti yo gushyushya/gukonjesha, sisitemu zo gusukura amazi, hamwe no gusukura CIP buri kimwe cyongera ku giciro fatizo .

• Igiciro cy'ibicuruzwa byo mu Bushinwa ku isoko ryo hagati kiri munsi ya 30-40% by'ibicuruzwa bitumizwa mu mahanga by'i Burayi hagati ya 20.000 na 60.000 by'amadolari y'Amerika, ariko inzego z'isuku zo ku rwego rwo hejuru ziracyakunda ibirango by'i Burayi kugira ngo byemezwe mu buryo bugoye. .

Impamvu nta "giciro gisanzwe" gihari ku ikoreshwa rya Ribbon Blender

Umuyobozi ushinzwe amasoko yasabye ibiciro by'inganda eshatu z'Abashinwa ku "mashini ivanga ikoresheje riboni ya litiro 2,000" yahawe ibiciro bya 8,500 by'amadolari y'Amerika, Amadorari y'Amerika 14,200, na Amadorari 26,800Abatanga ibicuruzwa uko ari batatu batanze ibiciro nyabyo ku bijyanye n’imiterere nyayo. Itandukaniro ryari mu byo buri giciro cyari kirimo: icyuma cya karuboni ugereranyije na 316L, agapfunyika ko gupakira ugereranyije na agapfunyika ko guhumeka, ibikoresho byo mu rugo ugereranyije na Siemens, ndetse no kumenya niba ikoti rishyushya n’uburyo bwo kujugunyamo amavuta byagaragajwe.

Iyi miterere ni imiterere, ntabwo ari uburiganya. Imashini ivanga riboni ni ikintu cy'ibikoresho by'ingenzi bishobora gutegurwa, kandi ibiciro bigaragaza igiteranyo cy'amahitamo ajyanye n'ibipimo. Gusobanukirwa imiterere y'ibiciro bituma abaguzi bashobora kugereranya ibiciro ku magambo angana aho kugereranya imibare y'umutwe.

Ikintu cya 1: Ibikoresho by'ubwubatsi n'irangira ry'ubuso

Ibisobanuro by'ibikoresho ni ikintu kimwe kinini kigena ikiguzi cy'ibikoresho by'ibanze ku cyumba cyo kuvanga, ikintu gitera ubwoba, n'igipfundikizo.

Icyuma gikozwe mu cyuma kitagira umwanda

Ibyuma 304 bita icyuma gifunganye ni ryo shingiro ry'ikoreshwa ry'ibiribwa, imiti, n'imiti myiza kandi irwanya ingese ku rugero ruciriritse. Icyuma kitagira umwanda cya 316L igaragazwa iyo ifu irimo umunyu cyangwa ifite imiterere ikomeye ya aside cyangwa alkaline . Ubwoko bwa blender ya riboni ya Shenyin butanga 304, 316L, 321 icyuma kitagira umwanda, icyuma cya karuboni, icyuma cya manganese, Hardox450, na JFE450 nk'amahitamo y'ibikoresho, bigatuma hashyirwaho uburyo bwo guhitamo bushingiye ku buryo bworoshye no kwangirika.

Itandukaniro ry'ibiciro hagati y'icyuma cya karuboni na 316L rirakomeye kandi rigaragaza ikiguzi cy'ibikoresho fatizo. Ubushinwa ni bwo bukora ibyuma bitagira umugese ku isi, butuma abantu babona ingano ya 304 na 316L, ariko ibintu bivangavanze (molybdenum muri 316L) bifite agaciro kanini kurusha icyuma cya karuboni. .

Ubuvuzi bw'ubuso

Gutunganya ubuso ni ikintu gitwara igihe kinini abaguzi bakunze gusuzugura.

Guturika umucanga cyangwa gusiga/gushyiramo umwuka ni bwo buryo buhendutse, butuma ubuso bugorana bukwiriye gukoreshwa mu buryo butari ubwanduye. Ariko, ubuso bugorana butuma gufatana no gusukura ibikoresho bigorana .

Gusukura hakoreshejwe ikoranabuhanga kugeza ku ndorerwamo (Ra ≤ 0.4μm) bisaba akazi k'amaboko witonze, hamwe n'ikiguzi Inshuro 2–3 ugereranyije no guturitsa umucangaInyungu ni ukugabanuka kw'ibisigazwa by'ibikoresho no koroshya isuku—ikintu cy'ibanze gisabwa ku bikoresho by'imiti n'ibiribwa. Uko urwego rwo gusiga irangi ruri hejuru, niko igiciro kiri hejuru. .

Ku imashini ivangavanga imiti, imiterere y’inyuma y’ubuso ikunze gutandukanya ibiciro biri hagati n’ibikomeye kurusha ibindi bikoresho byose.

Ikintu cya 2: Imiterere y'imvange y'ibanze

Itsinda Igitera imbaraga cya Ribbon n'iteranya ry'imirongo ni byoumutima ukora neza wa blender, n'ubuhanga bwabyo mu miterere no gukora neza bigira ingaruka ku buryo butaziguye ku mikorere yo kuvanga no ku giciro cy'ibikoresho .

Imiterere ya riboni: Riboni ebyiri zisanzwe zo imbere n'inyuma ni zo zikoreshwa cyane mu kuvanga ifu yumye. Izindi mbonerahamwe—imvange y'ipamba-riboni cyangwa riboni zidakomeza/zigabanyijemo ibice—zigenwa ku bibazo byihariye by'amazi ariko zikongeraho ikiguzi cy'igishushanyo n'ikoreshwa ry'ibikoresho .

Igishushanyo mbonera cy'umugozi: Guhitamo hagati y'umugozi ukomeye n'udafite icyobo, uburebure bw'umugozi, urwego rw'ibikoresho, n'uburyo bwo kuvura ubushyuhe bigira ingaruka ku gukomera no kuramba. Ku mashini nini, umugozi ukomeye ushobora kongeramo ibihumbi byinshi by'amadolari y'Amerika ku giciro cy'ibikoresho gusa Igikoresho cya metero 20³ gikenera icyuma gikomeye cyane n'uburyo bwo gutwara ibintu kuruta igikoresho cya metero 1³, kandi igiciro gikwiranye n'ibyo.

Imbonerahamwe y'ibicuruzwa bya Shenyin igaragaza uku kwagura: ingufu za moteri zizamuka ziturutse kuri 2.2 kW kuri moderi ya 0.1m³ kugira ngo 110 kW kuri moderi ya 35m³, umuvuduko wa spindle ugabanuka uturutse kuri 76 RPM kuri 11 RPM uko ubushobozi bwiyongera. Ibi bipimo bigaragaza ibyo ikoranabuhanga risaba mu bunini bw'ingufu kandi bigira ingaruka ku gipimo.

Ikintu cya 3: Ibice by'amashanyarazi n'ibikoresha

Sisitemu z'amashanyarazi n'izikoresha zigena uburyo imikorere ihamye n'igihe cya serivisi imara, kandi ibiranga ikirango ni itandukanyirizo rikomeye ry'ibiciro .

Ibirango mpuzamahanga nka Siemens, ABB, KUBONA, LENZE, Omron, na Schneider bihenze cyane kurusha ibikoresho by'amashanyarazi byo mu gihugu cy'Ubushinwa. Ku muguzi uri mu nganda zigenzurwa aho igihe cyo gukora n'ibisigaye ari ingenzi cyane, amafaranga y'inyongera ashobora kuba afite ishingiro. Ku muguzi uri ku isoko rihenze cyane rifite ibikorwa remezo byemewe byo mu gace, ibikoresho byo mu gihugu bigabanya cyane ibiciro .

Sisitemu yo gutwara ibintu ikubiyemo kandi igabanya na guhuza moteri na gearbox (coupler itaziguye, pulley, cyangwa hydraulic), buri kimwe gifite ingaruka zacyo ku giciro. Ibyuma bihindura ingano (VFDs), nubwo ari ngombwa, byongeraho ikiguzi ariko bifasha guhindura umuvuduko ku bucucike butandukanye bw'ifu.

Ikintu cya 4: Uburyo bwo gufunga no gushyiramo ibintu

Sisitemu yo gufunga ni ikiguzi gikunze kwirengagizwa ibyo bikaba bigena neza niba ibikoresho bishobora gukora neza mu gihe cyose bimara .

Ikimenyetso cyo gusukura umwuka gishyira umwuka ufunze hanze y’aho upakira kugira ngo kibe uruzitiro rubuza ifu gusohoka. Iyi miterere yagenwe ku ifu nziza cyane cyangwa ivumbi aho gupakira byonyine bituma amazi asohoka. .

Guhitamo ubwikorezi—bwatumijwe mu mahanga ugereranyije n’ubwakorewe mu Bushinwa—byongera ikindi giciro gihinduka. Ku bijyanye n’imirimo myinshi kandi ihoraho, ubwikorezi butumizwa mu mahanga bushobora kugenwa kugira ngo bwizerwe; ku bijyanye no gukora rimwe na rimwe, ubwikorezi bwo mu rugo bushobora kuba buhagije.

Ikintu cya 5: Modules z'inyongera zihariye

Uretse imashini y'ibanze, icyitonderwa kigaragaza modules z'inyongera zagenwe kuri porogaramu. Shenyin yemeza ko ishyigikira guhindura ibintu mu buryo busesuye butari ubusanzwe, harimo gushyushya, gukuraho ubushuhe, gukuraho ivumbi, no gutanga ibikoresho byikora.

Moduli zikunze kugaragara mu biciro by'abakora ibikoresho mu Bushinwa zirimo:

• Ikoti rishyushya/rikonjesha: Ituma ubushyuhe buhindagurika mu buryo butaziguye mu gihe cyo kuvanga. Ni ngombwa cyane mu ifu iterwa n'ubushyuhe cyangwa ikoreshwa mu kumisha ifu idafite ubushyuhe.

• Sisitemu yo gutera amazi: Utuzuzu, pompe yo gupima, n'ikigega cyo kongeramo amazi make agenzurwa.

• Sisitemu yo gusukura CIP: Ubushobozi bwo gusukura ahantu hifashishijwe ikoranabuhanga, burushaho kuba bwiza mu bijyanye n'imiti n'ibiribwa.

• Imiterere idaturika: Moteri zirinda guturika n'ibikoresho by'amashanyarazi byo mu bidukikije by'umukungugu utwika. Shenyin avuga ko inyubako zirinda guturika n'uburyo bwo gukuraho umukungugu bufunze bishobora guhindurwa kugira ngo bikoreshwe mu bikoresho bishya n'ibiturika.

• Kuvugurura valve yo gusohora umuriro: Irembo ry'icyuma, icyuma gifunga amazi, cyangwa valve z'uruziga zo gukoresha ifu ifatanye cyangwa ifite agaciro gakomeye aho ibikoresho bisigaye bidakwiye.

Buri module yongeraho ikiguzi, kandi ingaruka zihuriweho zishobora igiciro cy'imashini y'ibanze cyikubye kabiri iyo hagaragajwe module nyinshi.

Imbonerahamwe: Ibitera ibiciro by'ibiciro n'ingaruka zabyo

Isoko: Impamvu ibiciro by'Abashinwa bihangana

Ubushobozi bwo gukora imashini itunganya riboni mu gihugu cy'Ubushinwa bungana na Ibikoresho 12.000–15.000 ku mwaka, uhagarariye hafi 35–40% by'ubushobozi bw'umusaruro ku isi Iki gipimo gishyigikira ibiciro bihangana, cyane cyane mu gice cyo hagati ku isoko.

Inganda zo mu Bushinwa zirimo kunguka umugabane mu bicuruzwa bitumizwa mu mahanga muri USD 20.000–60.000 urwego rutanga ubuziranenge bungana na bwo kuri Ibiciro biri hasi hagati ya 30–40%Ku masoko yo hanze, imashini zivanga ibicuruzwa zo mu Bushinwa zirahangana ku giciro cyazo ku Igiciro kiri hasi cya 30–50% kurusha ubundi buryo bwo mu Burayi cyangwa mu Buyapani .

Ariko, igice cy’isuku cyo ku rwego rwo hejuru—aho ibisabwa mu kugenzura ibintu bigoye, ubuziranenge buhamye bwo gusudira, n’ubuso bukozwe mu buryo bw’amashanyarazi ari ngombwa—biracyakunda ibirango byo mu Burayi nka amixon, GEA, na Hosokawa Abaguzi mu bijyanye n'imiti bakeneye inyandiko zuzuye zo kwemeza imiti bagomba kubishyira mu ngamba zabo zo gushakisha ibicuruzwa: ibiciro biri hasi mu Bushinwa bishobora gusaba ko habaho igenzura ryinshi n'ingufu zo kwandika kugira ngo bahuze n'ibyo amategeko abasaba.

Ibibazo Bikunze Kubazwa

Ni ikihe kintu gikomeye kigira ingaruka ku gipimo cy'umushongi w'amabara mu Bushinwa?

Ibikoresho by'ubwubatsi n'irangira ry'ubuso Ubusanzwe ni byo bitera ihinduka ry’ibiciro rinini. Guhitamo hagati y’icyuma cya karuboni na sitafuriya ya 316L, hamwe no gusiga umucanga ugereranije no gusiga indorerwamo (Ra ≤ 0.4μm), bishobora guhindura ikigereranyo inshuro ebyiri cyangwa nyinshi mbere yuko modules z’inyongera zongerwaho. .

Kuki interuro ebyiri zifite ubushobozi bumwe zitandukanye cyane?

Ibiciro bya "blender ya litiro 2,000" bishobora kuba birimo ibisobanuro bitandukanye rwose. Umuntu ashobora gusobanura icyuma cya karuboni gifite agapfundikizo ko gupakira hamwe n'ibikoresho by'amashanyarazi byo mu rugo; undi ashobora gusobanura litiro 316 zifite agapfundikizo ko guhumeka umwuka, ibikoresho bya Siemens, n'ikoti rishyushya. Abaguzi bagomba gusaba ibiciro byatanzwe mu byiciro ko imashini y'ibanze, ibikoresho, amashanyarazi, gufunga, n'ibikoresho by'inyongera bitandukanye bitwara amafaranga.

Uburyo bwo gufunga butuma igiciro kirushaho kwiyongera ku kigero kingana iki?

Icyoroshye Ikimenyetso cyo gupakira cya PTFE ni cyo kintu cy'ibanze. agapfundikizo ko gusukura umwuka ibiciro Inshuro 2–3 agapfunyika ko gupakira bitewe no guhuzwa n'umwuka ufunze hamwe n'inyongera y'imashini. ikirango cya mekanike ni bwo buryo buhenze cyane kandi bushobora kurenza ikiguzi cya moteri nto Ibipimo by'ikimenyetso bigomba guhuza ubuto bw'ifu n'igihe gisabwa cyo kuyibungabunga.

Ese gusiga indorerwamo byongera igiciro cyane?

Yego. Gusukura hakoreshejwe ikoranabuhanga kugeza kuri Ra ≤ 0.4μm bisaba akazi k'amaboko n'ikiguzi Inshuro 2–3 kurusha guturika umucanga Ku bijyanye n'imiti cyangwa ibiribwa aho bikenewe kwemeza isuku, iki giciro ntabwo gikwiye kuganirwaho. Ku bijyanye n'isuku, gutwika umucanga cyangwa gusiga amavuta bishobora kuba bihagije.

Ni gute ibirango by'ibikoresho by'amashanyarazi bigira ingaruka ku giciro?

Ibirango mpuzamahanga nka Siemens, ABB, SEW, na Schneider bihenze cyane ugereranyije n'ibikoresho byo mu gihugu by'Abashinwa . Amafaranga y’ubwishingizi agaragaza ubwizerwe, ko ibikoresho bisigaye bihari, kandi ko bihuye n’uburyo bwo kugenzura ibicuruzwa mu ruganda rwose. Abaguzi bagomba kugaragaza ibisabwa mu isuzuma kugira ngo barebe ko hari ibiciro bisa.

Ni izihe modules z’inyongera zikunze kongera ibiciro by’inyongera?

Amakoti yo gushyushya/gukonjesha, sisitemu zo gusukura amazi, gusukura CIP, no gushyiraho uburyo bwo kwirinda guturika ni module zikunze kongerwamo amafaranga. Shenyin yemeza ko module zo gushyushya, gukuraho ubushuhe, gukuraho ivumbi, no gutanga ibikoresho byikora ziboneka nk'amahitamo yihariye. Buri module igomba kwemezwa n'ibisabwa mu buryo runaka aho kuba ibyavuzwe mbere.

Ese ibiciro bya blender y'umugozi w'Abashinwa bishobora kuganirwaho?

Yego, cyane cyane kuri gutumiza ibintu byinshi hamwe n'ubufatanye bw'igihe kirekireShenyin itanga kugabanyirizwa ku byiciro ku kugura ibintu byinshi, hamwe n'abafatanyabikorwa b'igihe kirekire bahabwa umusaruro w'ibanze n'ibikoresho byo kwambara ku buntu. Igihe cyemewe cy'ibiciro ni iminsi 30Abaguzi bagomba gusobanura niba ibiciro birimo amabwiriza yo gushyiraho, amahugurwa, n'amabwiriza y'ingwate, kuko ibi bigira ingaruka ku kiguzi cyose cyo gutunga.