Ni ibihe bipimo by'ingenzi bya tekiniki ukwiye gusuzuma mugihe uguze imashini ikoresha riboni mu nganda?

Impamvu Ingano y'Umurimo Ikora Ifite Agaciro Kuruta Ingano Y'Umubare

Ingano y'imikorere myiza—si ingano y'umuyoboro wose—ni yo igena ingano y'ibicuruzwa ushobora kuvanga neza.Imashini zivanga amariboni byagenewe gukora mu rugero rw'ingufu rwagenwe, ubusanzwe 40–80% by'ingano yose y'umuyoboro w'amaziKuzuza byinshi bigabanya imikorere myiza y'amaraso mu mubiri kuko Igitera imbaraga cya Ribbon Ntibishobora gufata neza uburemere bw'ibicuruzwa byose. Kuzuza ibikenewe bigabanya imikorere kuko ibikoresho bidahagije bibuza imigozi gukora imiterere ikenewe y'amazi anyuramo.

Ubuyobozi bw’inganda butangwa na ROSS Mixers bushimangira ko kuvanga neza bisaba ibikoresho bingana nibura na 30–40% by’ubushobozi bw’ingano y’amazi. Ku imashini ikoresha ikoranabuhanga rya litiro 1.000, ubushobozi bwo gukora bushobora kuba litiro 400–800 bitewe n'imiterere y'uruganda. Iri tandukaniro ni ingenzi cyane mu kubara ingano y'itsinda: imashini ikoresha ikoranabuhanga rya litiro 2.000 ishobora gutunganya litiro 800–1.600 z'ibicuruzwa nyabyo kuri buri itsinda.

Mu gusuzuma ibisabwa na blender, saba ingano yose hamwe n'ingano ikora neza. Igipimo kiri hagati yabyo kigaragaza uburyo igishushanyo mbonera gikoresha neza imiterere y'imiyoboro y'amazi. Imashini zikoresha ingano nziza ku mpera iri hejuru y'urwego rwa 40–80% zitanga uburyo bworoshye bwo gukoresha ingano zitandukanye z'imashini.

Ubucucike bw'umubyimba: Igipimo kigena ingano ya moteri

Ubucucike bw'ibicuruzwa bugena mu buryo butaziguye ibisabwa na moteri yo mu bwoko bwa horsepower ndetse niba ari ngombwa gukoresha imashini isanzwe cyangwa ikora cyane. Mu nganda zose, imashini nyinshi zisanzwe zo gusya amariboni zishobora gukora ubucucike bugera kuri 560 kg/m³ (35 lb/ft³) Ibikoresho bifite ubucucike bwinshi—nk'ifu y'amabuye y'agaciro, okiside z'ibyuma, cyangwa ibinyabutabire byinshi—bikenera ubwubatsi bukomeye na moteri nini.

Isano iri hagati y’ubucucike n’ingano ya moteri iroroshye: imashini itunganya litiro 500 z’ibikoresho ifite imigozi ya 300 kg/m³ ifite imigozi ya 150 kg kuri buri gice, mu gihe imashini imwe itunganya litiro 500 z’ibikoresho ifite imigozi ya 800 kg/m³ ifite imigozi ya 400 kg kuri buri gice. Gukoresha ubucucike bwinshi bisaba imbaraga nyinshi kugira ngo inyure uburemere bw’ibicuruzwa mu gikoresho gitera imbaraga.

Mu gihe ugena imashini ikoresha riboni, tanga amakuru nyayo ku bucucike bw'ibicuruzwa byose bizatunganya. Niba ubucucike butandukanye cyane mu bicuruzwa, gabanya imashini ikoresha riboni ikurikije imashini isaba cyane. Ubu buryo bushobora gutuma moteri iba nini kuruta uko byari byitezwe mbere, ariko burinda ubundi buryo: imashini ikoresha riboni ihagarara cyangwa igakora ku muvuduko muke iyo itunganya ibikoresho byinshi.

Igishushanyo mbonera cya Ribbon Agitator n'ibisobanuro byayo

Imiterere y'agakoresho gatera urushinge n'aho kava mu nkuta z'umuyoboro w'amazi bigena imikorere myiza yo kuvanga no gushyiraho ahantu hatameze neza. Imashini zitunganya amariboni nziza zifite ahantu hagenzurwa neza hagati y'ubuso bw'aho amazi anyura n'inkombe z'aho amazi anyura, akenshi ziri hagati ya 1/8" na 3/16" (hafi mm 3-5) Uku gutandukanya ibintu ni ingenzi cyane: gutandukanya ibintu byinshi bituma ibintu byirundanya ku buso bw'aho amazi anyura hatabayeho gushyirwa mu mvange, mu gihe gutandukanya ibintu bihagije bishobora gutuma icyuma kigera ku cyuma mu gihe cy'ubushyuhe bwinshi cyangwa kugorana guto.

Igishushanyo mbonera cy'umugozi ubiri—kigizwe n'imigozi y'imbere n'iy'inyuma ifite umuvuduko unyuranye—gitanga imiterere y'umuvuduko wa radial n'uwa axial. Umugozi wo hanze wimura ibikoresho kuva ku mpera yerekeza hagati, mu gihe umugozi wo imbere wimura ibikoresho kuva hagati yerekeza ku mpera. Uku guhindagurika kw'amazi bituma habaho kuvanga neza mu buryo bworoshye hamwe n'igihe cyo kuvanga akenshi kuva ku minota 5 kugeza kuri 15 kugira ngo ifu itemba neza. .

Ku bikoresho birimo ibikoresho byoroshye, hashobora gusobanurwa uburyo bwo gukurura ibintu mu buryo bworoshye kugira ngo bivange neza. Ku bijyanye n'imiti irimo uduce duto cyangwa uduce duto, ibyuma bikata binyaruka cyane bishyirwa mu gipfundikizo cy'umuyoboro cyangwa ku mpande bitanga ubundi buryo bwo gukata. Guhitamo hagati y'imiterere isanzwe ya riboni, paddle, cyangwa riboni ifite agace gafata ibicani bigomba gushingira ku miterere y'ibicuruzwa kandi byemejwe binyuze mu igeragezwa igihe bishoboka.

Imbonerahamwe ya 1: Igereranya ry'ibipimo bya tekiniki bya Ribbon Blender

Ibikoresho by'ubwubatsi n'irangira ry'ubuso

Ibikoresho by'ubwubatsi bigomba kuba bihuye n'ibicuruzwa byose imashini itunganya, hamwe n'icyuma kitagira umugese cya 316L nk'ibipimo ngenderwaho mu gukoresha imiti no kwangiza. Ibikoresho byemewe cyane ku buso butose ni icyuma kitagira umugese 316/316L, nubwo hari porogaramu zihuye n'icyuma kitagira umugese 304 gihendutse. Guhitamo biterwa n'uburyo ibicuruzwa byangiritse, uburyo ibintu bisukura bihuye n'ibyo bisabwa n'amategeko.

Imbere ku buso igira ingaruka ku bwiza bwo kuvanga no ku bushobozi bwo gusukura. Irangi rya grit 150 cyangwa rirenga ribuza ibintu kwirundanya kandi rituma byoroha gusukura. Ku bijyanye n'isuku mu gukora ibiryo, imiti, cyangwa intungamubiri, hashobora kuba ngombwa ko habaho urwego rwo hejuru rw'ubudodo, aho ubudozi bwose bushyirwa mu buryo bworoshye kugira ngo hirindwe ko ibintu bishobora kwirundanya. Aho amazi anyura, igipfundikizo, agakoresho ko gukurura, valve yo gusohora amazi, spray bar (niba ifite ibikoresho), n'agakoresho ko gusiga amazi mu buryo bw'umutekano byose ni ibintu bigomba kwitabwaho.

Ku birebana n'ibikenewe kongeramo amazi—nk'amavuta, uburyohe, cyangwa ikoreshwa ry'ibifunga—blender igomba kuba ifite utuzu twa spray dushyirwa ahantu kugira ngo amazi akwirakwizwe neza ku buso bw'ibicuruzwa. Ikibazo cy'ingenzi si ukumenya niba amazi ashobora kongerwamo, ahubwo ni ukumenya ingano y'amazi ashobora kongerwamo mbere yuko ibicuruzwa bihinduka kuva ku mazi atemba bijya ku mazi afatanye no gutangira gusiga udupira cyangwa urukuta rw'imiyoboro y'amaraso. .

Ubushobozi bwo Gutunganya no Kugenzura Sisitemu ya Drive

Disiki za gearmotor zifatanye mu buryo butaziguye ni zo zikora neza cyane ku mashini zihuza riboni, zitanga uburyo bworoshye bwo gushyiraho no guhuza inverter neza kurusha disiki zihuza imikandara cyangwa iminyururu. Uburyo bwo kugabanya moteri bukoresha igice kimwe bukuraho ibibazo byo kubungabunga umukandara, amavuta yo gushyiramo iminyururu mu mwanya wayo, no kudashyira mu murongo neza kw’imikoreshereze y’imodoka ishaje. Gearmotor nazo zikora bucece kandi zihuzwa neza na electronic variable frequency drives (VFDs).

Guhuza gearmotor na VFD bitanga ibintu by'ingenzi byo kugenzura: gukoresha umuvuduko uhindagurika, kurinda umuvuduko mwinshi, na torque yo gutangira ishobora guhinduka Ubushobozi bwo guhindura umuvuduko butuma umukoresha ashobora guhindura umuvuduko wo gusimburanya riboni hashingiwe ku miterere y'ibicuruzwa—umuvuduko ugenda gahoro ku bikoresho byoroshye, umuvuduko wihuta ku ifu nini zikenera gutembera cyane. Uburinzi bw'umutwaro burinda kwangirika kwa moteri iyo habayeho kunanirwa gutunguranye, nko mu gihe ikintu cy'amahanga cyinjiye mu mwobo cyangwa mu gihe cyo gutunganya itsinda rifite ubucucike bwinshi kuruta uko byagenwe.

Sisitemu zo kugenzura zitangirana n'ibikoresho byoroshye byo gutangiza intoki kugeza kuri sisitemu zishingiye kuri PLC zifite uburyo bwo gucunga amafunguro no kwandika amakuru. Ku bigo bikora ikoranabuhanga cyangwa kubahiriza amategeko (nk'igice cya 21 CFR Igice cya 11 ku bijyanye n'imiti), ubushobozi bwo kugenzura buhambaye bushobora kuba ngombwa. Ikibazo cy'ingenzi ni ukumenya niba sisitemu yo kugenzura itanga urwego rw'inyandiko z'imikorere n'ubushobozi bwo gusubiramo sisitemu yawe y'ubuziranenge.

Imbonerahamwe ya 2: Urutonde rw'ibyo uhitamo kuri Ribbon Blender

Ibipimo ngenderwaho n'iby'umutekano

Imashini zivanga imigozi zigomba kubahiriza amahame ngenderwaho agenga umutekano w’imashini, hamwe na IEC 60335-2-64 na EN 12852 zigenga umutekano n’isuku by’amashanyarazi ku bikoresho bitunganya ibiribwa. IEC 60335-2-64:2021 ivuga ku mutekano w'imashini zo mu gikoni zikoreshwa n'amashanyarazi, harimo n'izivanga n'izivanga, zifite voltage igera kuri 480V EN 12852:2001+A1:2010 isobanura ibisabwa mu mutekano no mu isuku ku mashini zitunganya ibiribwa n'izivanga ibiribwa zifite ingano y'ibikombe kugeza kuri litiro 150 .

Ku byuma bivanga amariboni bikoreshwa mu nganda birengeje ibi bipimo by'ingano, kubahiriza amabwiriza y'imashini 2006/42/EC mu Muryango w'Ubumwe bw'u Burayi, bisaba ko ikimenyetso cya CE gishyirwa ahagaragara kandi kigasuzumwa. Uburyo bwo kwemeza CE bugenzura ko ibikoresho byujuje ibisabwa by'ingenzi mu buzima n'umutekano, harimo ibyago bya mekanike, ibyago by'amashanyarazi, n'isuku. .

Uretse kubahiriza amategeko, imashini zivanze neza zirimo ibintu by’umutekano: imipaka y’umutekano ibuza imikorere y’imashini zihungabanya umutekano iyo umupfundikizo cyangwa imigozi y’umutekano idafite aho iherereye, inkingi zirinda ubwikorezi ku bice byo hanze byimuka, n’ibipfundikizo bidapfuka ivumbi bifite imigozi ifunganye kugira ngo bishyiremo uduce tw’umwuka mu kirere. Ku birebana n'ingufu zikoreshwa mu gutwika, hari ibindi bigomba kwitabwaho ku bijyanye no gushyira mu byiciro amashanyarazi no gushyiramo umwuka utwika.

Ibibazo Bikunze Kubazwa

• Ni irihe tandukaniro riri hagati y'ingano yose n'ingano ikora neza muri blender ya riboni?

  Ingano yose ni ubushobozi bw'igipimo cy'umuyoboro, upimirwa hejuru y'umuyoboro. Ingano ikora neza ni ingano y'ibicuruzwa imashini ishobora kuvanga neza, ubusanzwe 40–80% by'ingano yose Gukora hejuru y’urwego rukora neza bigabanya imikorere myiza yo kuvanga; gukora munsi yarwo bibuza umugozi gufata neza uburemere bw’ibicuruzwa.

• Nigute nabasha kubara ingufu zikwiye za moteri ku ikoreshwa rya blender yanjye ya riboni?

  Ingufu z'ubushyuhe za moteri ziterwa n'uburemere bw'itsinda (ingano ifatika × ubucucike bw'umubyimba), imiterere y'ibicuruzwa (uburyo bikura, ubushobozi bwo gutemba), n'igihe bisabwa mu kuvanga. Imashini zisanzwe zikoresha moteri zihangana n'ubucucike bugera kuri ~560 kg / m³ hamwe na moteri ziri mu bwoko bwa 4-22 kW ku bushobozi bwa 200-2,000L. Ku bicuruzwa biremereye cyangwa igihe cyo kuvanga vuba, hashobora kuba hakenewe imbaraga nyinshi zo gukoresha ingufu. Buri gihe tanga amakuru y'ubucucike ku mukozi kugira ngo abarwe.

• Ni iyihe nzira yemewe yo kuva kuri riboni ujya kuri pouvoir?

  Imashini zitunganya imigozi zifite ubuziranenge buhanitse zigumana icyuho cya 1/8" kugeza 3/16" (hafi mm 3-5) hagati y'inkombe z'imigozi n'ubuso bw'aho baterura. . Imbuga nini zituma ibikoresho byiyongera; imbuga nto zituma ibintu bigwa mu buryo buto zishobora kwangirika mu gihe cyo gukora. Bamwe mu bakora ibikoresho batanga ibikoresho byo gusimbuza kuri riboni kugira ngo bagabanye ubwandu bwapfuye.

• Ese imashini ikoresha riboni ishobora gukora ikoreshwa mu kongeramo amazi?

  Yego, imashini nyinshi zivanga imigozi zishobora gushyiramo amazi menshi agenzurwa binyuze mu miyoboro ishyirwa ku gipfundikizo cy'umuyoboro. Urwego ntarengwa rushingiye ku buryo ikoreshwa: kongeramo amazi menshi bituma umusaruro uhinduka kuva ku mazi atemba cyane ukajya ku mazi afunganye, apfuka imigozi n'inkuta z'umuyoboro. Gupima hakoreshejwe imiti nyayo birasabwa kugira ngo hamenyekane igipimo ntarengwa cyo kongeramo amazi.

• Ni ikihe gipimo cy'imvange gisabwa kugira ngo umuntu agire ubwiza buhagije?

  Kuvanga neza biba mu rugero rwiza rw'ingano ikora, ubusanzwe 40–80% by'ubushobozi bwose ROSS Mixers isaba nibura 30–40% by'ubushobozi busanzwe bwo gukoresha riboni ikwiye. Urwego rw'umusaruro rugomba kugenwa hashingiwe ku miterere y'umusaruro runaka n'igihe wifuza kuvanga.

• Ni gute nakwemeza ko kuvanga bingana muri blender ya riboni?

  Kuvanga ingano y’ibice bishobora gusuzumwa binyuze mu gupima ahantu henshi muri iryo tsinda no gusesengura ingano y’ibice by’ingenzi, ikwirakwizwa ry’ingano y’ibice, cyangwa ibindi biranga ubuziranenge. Patenti yo mu 2021 isobanura uburyo bukoresha isesengura ry’ingano y’ibice bya laser kugira ngo hamenyekane itandukaniro riri hagati y’ingano y’ibice by’ifu ivanze n’iy’ukuri, hamwe n’urwego rw’ibyiciro: kimwe (|χ| ≤ 0.01), icya mbere (0.01 Ku ikorwa risanzwe, igenzura ry’amaso n’igenzura ry’igihe cyo kuvanga ni byo bikunze gukoreshwa.

• Ni ibihe bintu by'umutekano ngomba kugaragaza ku ikoreshwa rya "ribbon blender"?

  Ibintu by'ingenzi mu by'umutekano birimo imipaka y'umutekano ibuza imikorere y'umuvuduko iyo umupfundikizo cyangwa imigozi bifunguye, ibyuma bikingira ibice byo hanze bizenguruka, n'ibikoresho byo kugenzura guhagarara byihutirwa. Ku bicuruzwa birimo ivumbi, umupfundikizo udafata ivumbi n'igishushanyo mbonera cy'ingufu zisohora amazi bigabanya ingaruka z'umukoresha. Ibice by'amashanyarazi bigomba kubahiriza IEC 60335-2-64 cyangwa ibipimo bingana na byo by'ibanze .