Ndeapi MaCore Technical Parameters Aunofanira Kuongorora Paunenge Uchitenga Industrial Ribbon Blender?

Sei Kushanda Kwakanaka Kuchikosha Kupfuura Huwandu Hwose

Huwandu hunoshanda hwekushanda—kwete huwandu hwese hwemudziyo—ndihwo hunosarudza kuti ungasanganisa chigadzirwa chakawanda sei zvakaenzana.Misanganiswa yeRibhoni dzakagadzirirwa kushanda mukati mehuwandu hwakatarwa hwekuzadza, kazhinji 40–80% yehuwandu hwese hwejometri hwemugombaKuzadza zvakanyanya kunoderedza kushanda zvakanaka kweropa nekuti Ribbon Agitator Hazvigone kusanganisa zvakanaka huwandu hwese hwechigadzirwa. Kuzadza pasi kunoderedzawo mashandiro nekuti kusakwana kwechinhu kunodzivirira ribhoni kugadzira pateni inodiwa yekuyerera kwe convective.

Nhungamiro yeindasitiri kubva kuROSS Mixers inosimbisa kuti kusanganisa kwakakodzera kunoda zvinhu zvebatch zvakaenzana neinenge 30–40% yehuwandu hwevolumetric hwakatarwa. Kune blender ine huwandu hwemarita chiuru, kugona kwayo kushanda kungava marita mazana mana kusvika mazana masere zvichienderana nekugadzirwa kwemugadziri. Musiyano uyu unonyanya kukosha pakuverenga saizi dzebatch: blender ine huwandu hwemarita zviuru zviviri inogona kungogadzira marita mazana masere kusvika zana nemakumi matanhatu echigadzirwa chaicho pabatch imwe neimwe.

Paunenge uchiongorora zvinodiwa neblender, kumbira huwandu hwese uye huwandu hwekushanda hunoshanda. Chiyero chiri pakati pavo chinoratidza kuti dhizaini yacho inoshandisa sei midziyo yemuchina nemazvo. Vabinha vane huwandu hunoshanda pamucheto wepamusoro we40–80% vanopa kuchinjika kukuru kune saizi dzakasiyana dzebatch.

Kuwanda Kwehuwandu: Paramita Inosarudza Saizi Yemota

Kuwanda kwehuwandu hwechigadzirwa kunosarudza zvakananga zvinodiwa nemabhiza emota uye kana blender yakajairika kana kuti ine simba rakawanda ichidikanwa. Muindasitiri yese, ma "blenders" mazhinji anogona kubata huwandu hwe "bulk densities" hunosvika 560 kg/m³ (35 lb/ft³). Zvinhu zvine huwandu hwakawanda—zvakaita semaminerari powders, metal oxides, kana dense chemical compounds—zvinoda kuvakwa kwakasimba uye mota dzakakura.

Hukama huripo pakati pekuwanda kwechinhu nehukuru hwemota huri nyore: blender inogadzirisa marita mazana mashanu echinhu ine 300 kg/m³ density inobata 150 kg pabatch, ukuwo blender imwe chete ichigadzirisa marita mazana mashanu echinhu ine 800 kg/m³ density inobata 400 kg pabatch. Kushandiswa kwehuwandu hwechinhu kwakanyanya kunoda torque yakawanda kuti ifambise huwandu hwechigadzirwa kuburikidza neribhoni.

Paunenge uchisarudza muchina wekushandisa ribhoni, ipa mugadziri ruzivo rwakarurama rwehuwandu hwezvinhu zvose zvinoshandiswa muchina. Kana huwandu hwezvinhu huchisiyana zvakanyanya pazvigadzirwa, enzanisa muchina wekushandisa blender zvichienderana nechinhu chinonyanya kudiwa. Maitiro aya anogona kukonzera mota yakakura kupfuura zvaitarisirwa pakutanga, asi anodzivirira imwe nzira: muchina wekushandisa unomira kana kushanda nekukurumidza pakugadzirisa zvinhu zvakawanda.

Dhizaini yeRibbon Agitator uye Tsanangudzo dzeKubvisa Ribbon

Magadzirirwo eribhoni rinoita kuti ribhoni rishande zvakanaka uye nzvimbo yaro iri pakati pemadziro emugero ndiyo inoratidza kushanda zvakanaka kwemusanganiswa uye kuumbwa kwenzvimbo isina kusimba. Michina yekusanganisa ribhoni yepamusoro ine nzvimbo dzakanyatsojeka pakati penzvimbo dzemugero nepfungwa dzemugadziri wezvinhu, kazhinji dziri pakati pe1/8" kusvika 3/16" (inenge 3–5 mm) Kubviswa uku kwakakosha: kubviswa kwakanyanya kunobvumira zvinhu kuti zviungane pamusoro pemugero pasina kuiswa mukuyerera kwekusanganiswa, nepo kusunungurwa kusina kukwana kuchikonzera kusangana kwesimbi nesimbi panguva yekuwedzera kwekupisa kana kusarongeka kudiki.

Dhizaini yemaribhoni maviri—ine maribhoni emukati nekunze ane helical pitch yakatarisana—inogadzira mapatani ekuyerera kweradial neaxial. Ribhoni yekunze inofambisa zvinhu kubva kumagumo kuenda pakati, nepo ribhoni yemukati ichifambisa zvinhu kubva pakati kuenda kumagumo. Kuyerera uku kunobatanidza kunogadzira kusanganisa kwakanaka kwe convective nenguva dzekubatanidza dzinowanzova pakati pemaminitsi mashanu kusvika gumi nemashanu eupfu hunoyerera nemahara. .

Pakushandisa zvinhu zvisina kusimba, chinhu chinochinja-chinja chinokwanisa kushandiswa kuti chisanganise zviri nyore. . Pamagadzirirwo ane ma agglomerates kana mapundu, ma chopper anomhanyisa anoiswa nepachivharo chemugero kana padivi pemadziro anopa mamwe ma shear. Kusarudzwa pakati pemagadzirirwo eribhoni, paddle, kana ribhoni-ine-choppers akajairika kunofanirwa kuenderana nehunhu hwechigadzirwa uye kusimbiswa kuburikidza nekuyedza kana zvichibvira.

Tafura 1: Kuenzanisa kweRibhoni Blender Technical Parameter

Zvinhu zvekuvaka uye kupedzisa pamusoro

Zvinhu zvekuvaka zvinofanira kunge zvichienderana nezvigadzirwa zvese zvinogadziriswa neblender, nesimbi isingatsvedzeri ye316L senzira yekushandiswa mumishonga uye mukuparadza. Chinhu chinonyanya kugamuchirwa panzvimbo dzakanyoroveswa nechinhu isimbi isingatsvi 316/316L, kunyange hazvo mamwe mashandisirwo achienderana nesimbi isingatsvi 304 isingatsvi. Kusarudzwa kunoenderana nekuora kwechigadzirwa, kuenderana kwezvinogadzirwa nechinhu chinochenesa, uye zvinodiwa nemitemo.

Kupenya kwemukati kunokanganisa kunaka kwekusanganisa uye kushanda zvakanaka kwekuchenesa. Kupenya kwe150-grit kana kupfuura kunodzivirira kuunganidzwa kwezvinhu uye kunoita kuti kuchenesa kuve nyore. . Pakushandisa hutsanana mukugadzira chikafu, mishonga, kana nutraceutical, mazinga epamusoro ekupukuta anogona kudiwa, ne welds dzese dzakaiswa radius kudzivirira mitswe iyo chigadzirwa chinogona kuungana. Mugero, chifukidziro, agitator, discharge valve, spray bar (kana yakashongedzerwa), uye safety grating zvese zvinhu zvakanyoroveswa nezvigadzirwa zvinofanirwa kufungwa nezvazvo.

Pakushandisa kunoda kuwedzerwa mvura—senge mafuta, kunaka, kana kuiswa kwebinder—blender inofanira kunge yakashongedzwa nemapombi ekupfapfaidza kuti iparadzire mvura zvakaenzana pamusoro pechigadzirwa. Mubvunzo wakakosha hausi wekuti mvura inogona kuwedzerwa here, asi kuti yakawanda sei inogona kuwedzerwa chigadzirwa chisati chachinja kubva pakuyerera kwemvura kuenda pakunamira uye chotanga kufukidza ribhoni kana madziro emidziyo yeropa. .

Kugadzirisa Sisitimu yeDrive uye Kugona Kudzora

Madhiraivha emota akabatana zvakananga ndiwo anonyanya kuvimbika kune mabhini ekubatanidza ribhoni, achipa kuiswa kwakachena uye kuenderana kuri nani kweinverter pane madhiraivha ebhandi kana cheni. Kugadziriswa kwemota ine chikamu chimwe chete kunobvisa matambudziko ekugadzirisa ane chekuita nekusimba kwebhandi, kunyoroveswa kwecheni, uye kusarongeka zvakanaka kunokanganisa madhizaini ekare edhiraivha. MaGearmotor anoshandawo zvinyoro nyoro uye anobatanidzwa zvakanaka nema electronic variable frequency drives (VFDs).

Kusanganiswa kwegearmotor neVFD kunopa zvinhu zvakakosha zvekudzora: kushanda nekumhanya kwakasiyana, dziviriro yakawandisa, uye torque yekutanga inogadziriswa Kugona kumhanya kwakasiyana-siyana kunobvumira mushandisi kugadzirisa kumhanya kwekutenderera kweribhoni zvichienderana nehunhu hwechigadzirwa—kumhanya kunononoka kwezvinhu zvisina kusimba, kumhanya nekukurumidza kwehupfu hwakasimba hunoda kutenderera kwakasimba. Dziviriro yekuremerwa inodzivirira kukuvara kwemota kana paine kuramba kusingatarisirwi, senge kana chinhu chekunze chikapinda mugomba kana pakugadzirisa batch ine huwandu hwakanyanya kupfuura hwakatarwa.

Masisitimu ekudzora anotangira pakugadzira zvinhu zviri nyore nemaoko kusvika kuPLC-based systems dzine manejimendi yekubika uye kunyorwa kwedata. Kune zvivakwa zvinotevedzera maitiro otomatiki kana kutevedzera mitemo (senge 21 CFR Part 11 yekushandiswa kwemishonga), kugona kwakanyanya kudzora kunogona kuve kwakakodzera. Mubvunzo mukuru wetsanangudzo ndewekuti sisitimu yekudzora inopa here nhanho yekunyora maitiro uye kudzokorora kunoda sisitimu yako yemhando.

Tafura 2: Rondedzero Yekusarudza Ribbon Blender

Kufunga Nezvemitemo Nekuchengetedza

Michina yekusanganisa ribhoni yemuindasitiri inofanirwa kutevedzera mitemo yekuchengetedza michina, ine IEC 60335-2-64 uye EN 12852 inodzora kuchengetedzeka kwemagetsi uye hutsanana hwemidziyo yekugadzira chikafu. IEC 60335-2-64:2021 inotaura nezvekuchengetedzwa kwemichina yekicheni yekutengeserana inoshandiswa nemagetsi, kusanganisira ma mixers nema blenders, ine voltages dzakatarwa dzinosvika 480V EN 12852:2001+A1:2010 inotsanangura zvinodiwa zvekuchengetedza uye hutsanana kune vanogadzira chikafu nemablender vane huwandu hwendiro hunosvika marita zana nemakumi mashanu. .

Kune vasanganiswa veribhoni vemaindasitiri vanopfuura mwero uyu, kutevedzera mitemo kunogona kuwira pasi peMuchina weMachinery Directive 2006/42/EC muEuropean Union, inoda kuti CE imakirwe uye iongororwe. Maitiro ekusimbisa CE anosimbisa kuti michina inosangana nezvinodiwa zvehutano nekuchengetedzeka, zvinosanganisira njodzi dzemakanika, njodzi dzemagetsi, uye hutsanana. .

Kupfuura kutevedzera mitemo, mabhini akagadzirwa zvakanaka anosanganisira zvinhu zvekuchengetedza zvinoshanda: maswichi ekudzivirira kuchengetedza anodzivirira kushanda kweagitator kana chifukidziro kana gridi yekuchengetedza isiri panzvimbo, madhiraivha emugodhi anodzivisa kupinda muzvikamu zvekunze zvinofamba, uye mavharo asingapindi guruva ane magasket ane gasketed kuti agare nezvidimbu zvinopinda mumhepo. . Pakushandisa maguruva anobvira, zvimwe zvinhu zvinofanira kufungwa nezvazvo maererano nekupatsanurwa kwemagetsi uye nzira dzekubvisa mhepo dzinoputika.

Mibvunzo Inowanzo bvunzwa

• Ndeupi musiyano uripo pakati pehuwandu hwese nehuwandu hwekushanda hunoshanda mu ribhoni blender?

  Huwandu hwese hwemvura hunoenderana nehukuru hwemuchina wekubikisa, hunoyerwa kusvika pamusoro pemudziyo. Huwandu hwemvura hunoshanda zvakanaka huwandu hwechinhu chinogona kusanganiswa neblender zvakaenzana, kazhinji 40–80% yehuwandu hwemvura. Kushanda pamusoro pehuwandu hunoshanda kunoderedza kushanda zvakanaka kwekusanganisa; kushanda pasi payo kunodzivirira kubatana kwakakodzera kweribhoni nehuremu hwechigadzirwa.

• Ndingaverenga sei simba remagetsi remuchina rakakodzera rekushandisa ribhoni rangu reblender?

  Simba remuchina rinoenderana nehuremu hwebatch (huwandu hunoshanda × huwandu hwakawanda), hunhu hwechigadzirwa (kuomarara, kufamba zvakanaka), uye nguva inodiwa yekusanganisa. Mablender akajairwa anobata huremu hunosvika ~560 kg/m³ nemamota ari muhukuru hwe4–22 kW e200–2,000L. . Kune zvigadzirwa zvine simba kana nguva yekusanganisa nekukurumidza, simba remabhiza rakawanda rinogona kudiwa. Nguva dzose ipai mugadziri ruzivo rwehuwandu hwezvinhu kuti zviverengerwe.

• Ndeipi nzira yekubvisa ribhoni kubva mugomba kuenda mugomba inogamuchirwa?

  Michina yekusanganisa ribhoni yepamusoro inochengetedza nzvimbo dzakachekwa kubva pa 1/8" kusvika 3/16" (inenge 3–5 mm) pakati pemapeji eribhoni nenzvimbo dzemugero. . Nzvimbo dzakakura dzinobvumira kuunganidzwa kwezvinhu; nzvimbo diki dzinoisa njodzi pakubata panguva yekushanda. Vamwe vagadziri vanopa machira ekugadzira ribhoni kuti vaderedze nzvimbo dzakafa.

• Ko ribhoni blender inogona kubata kuwedzera kwemvura here?

  Ehe, mablender akawanda eribhoni anogona kushandisa huwandu hwakarongwa hwemvura kuburikidza nemapombi ekupfapfaidza akaiswa pachivharo chemugero. Muganho unoshanda unoenderana nekugadzirwa kwayo: kuwedzera mvura yakawandisa kunoita kuti chigadzirwa chibve kubva pakuyerera kwemvura kuenda pakunamira, ribhoni dzakaputirwa uye madziro emugero. Kuedzwa nemafomura chaiwo kunokurudzirwa kuti uone huwandu hwakanyanya hwekuwedzera mvura.

• Ndeipi nhanho inokurudzirwa yekuzadza kuti musanganise zvakanaka?

  Kusanganisa kwakakodzera kunoitika mukati mehuwandu hunoshanda, kazhinji 40–80% yehuwandu hwese hwesimba. ROSS Mixers inokurudzira kuti ribhoni ikwanise kushandiswa ne30–40% yehuwandu hwayo hwekushandisa. . Huremu hwekuzadza hunofanira kutariswa zvichienderana nehunhu hwechigadzirwa chaicho uye nguva yekusanganisa inodiwa.

• Ndingaite sei kuti ndione kuti kusanganisa kwakafanana mu ribhoni blender?

  Kusanganisa kufanana kunogona kuongororwa kuburikidza nekutora sampuli munzvimbo dzakasiyana-siyana mukati meboka uye kuongorora huwandu hwezvikamu zvakakosha, kugoverwa kwehukuru hwezvikamu, kana zvimwe zvinhu zvemhando. Patent ya2021 inotsanangura nzira inoshandisa laser particle size analysis kuverenga relative deviation pakati pe theoretical uye chaiyo mixed powder particles sizes, ne classification levels: yunifomu (|χ| ≤ 0.01), first-grade (0.01 Pakugadzira zvinhu nguva dzose, kuongorora nemaziso uye kuongorora nguva yekubatanidza zvinhu ndizvo zvinowanzo shandiswa.

• Ndezvipi zvinhu zvekuchengetedza zvandinofanira kutaura nezve ribbon blender?

  Zvinhu zvakakosha zvekuchengetedza zvinosanganisira maswichi ekudzivirira kuchengetedzeka anodzivirira kushanda kweagitator kana chifukidziro kana grating yakavhurika, ma shaft guards anofukidza zvikamu zvinotenderera zvekunze, uye emergency stop controls. Kune zvigadzirwa zvine guruva, chifukidziro chisina guruva uye dhizaini yakakodzera yevharuvhu inoburitsa mvura inoderedza kusangana kwemushandi. Zvikamu zvemagetsi zvinofanirwa kutevedzera IEC 60335-2-64 kana zviyero zvakafanana zvemuno .