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Customizable Plough-Shear Mixer from China Suppliers - High-Efficiency Factory Equipment for Challenging Materials
Description
SYLD series mixer is equipped with a standard ploughshare spindle and a combination of cross-flying knives. When working, the plow blade spindle for circular motion, the material is plow blade blade surface shunt into two directions to form a two-way material flow, and both sides of the plow blade shunt over the material cross each other to form an uninterrupted vortex centrifugal material flow, when the material flows through the high-speed fly cutter and by the high-speed fly cutter blade shear and sprinkle, so as to achieve uniformity of mixing in a very short period of time. Boot discharge to ensure that the material by the plow blade pushed to the center of the cylinder outlet position to ensure that the discharge of clean materials.
The latest SYLD series of mixers are constantly improving the design to ensure that the position of the plow is installed in the axial direction in a staggered and continuous manner, avoiding the dead angle of mixing. Sophisticated structural design and excellent production technology not only ensure that the machine has a very low failure rate, but also excellent mixing uniformity and good production efficiency.
Equipment Specifications
| Equipment Capacity | 0.1m³ to 60m³ |
| Range of Batch Processing Volume | 60 liters to 35m³ |
| Range of Batch Processing Weight | 30kg to 40 tons |
| Material Options | Stainless Steel 304, 316L, 321, Carbon Steel, Manganese Steel, Hardox450, JFE450, and other specified materials. |
Product Parameters
| Model | Allowable working volume | Spindle speed (RPM) | Motor power (KW) | Equipment weight (KG) | Overall dimension (mm) | ||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| L | W | H | L1 | L2 | W1 | D-d3 | |||||
| SYLD-0.15 | 30-90L | 160 | 3 | 330 | 1000 | 538 | 859 | 1800 | 1080 | 1100 | 2- ⌀18 |
| SYLD-0.3 | 60-180L | 137 | 5.5 | 550 | 1200 | 658 | 975 | 2200 | 1300 | 1200 | 2- ⌀18 |
| SYLD-0.5 | 100-300L | 119 | 7.5 | 790 | 1400 | 768 | 1070 | 2800 | 1500 | 1300 | 2- ⌀18 |
| SYLD-1 | 200-600L | 119 | 15 | 1100 | 1800 | 960 | 1279 | 3500 | 1920 | 1500 | 3- ⌀22 |
| SYLD-1.5 | 300-900L | 95 | 18.5 | 1500 | 2000 | 1090 | 1409 | 3700 | 2120 | 1600 | 4- ⌀26 |
| SYLD-2 | 0.4-1.2m³ | 84 | 22 | 1990 | 2200 | 1192 | 1510 | 3400 | 2320 | 1700 | 4- ⌀26 |
| SYLD-3 | 0.6-1.2m³ | 76 | 30 | 2250 | 2500 | 1352 | 1670 | 3800 | 2650 | 2000 | 4- ⌀26 |
| SYLD-4 | 0.8-2.4m³ | 66 | 37 | 2950 | 2800 | 1472 | 1790 | 4100 | 3000 | 2100 | 4- ⌀26 |
| SYLD-5 | 1-3m³ | 66 | 45 | 3500 | 3000 | 1596 | 1890 | 4400 | 3200 | 2200 | 4- ⌀26 |
| SYLD-6 | 1.2-3.6m³ | 59 | 45 | 4600 | 3300 | 1666 | 1965 | 4700 | 3500 | 2200 | 4- ⌀26 |
| SYLD-8 | 1.6-4.8m³ | 52 | 55 | 5500 | 3600 | 1836 | 2130 | 5200 | 3800 | 2300 | 4- ⌀26 |
| SYLD-10 | 2-6m³ | 42 | 55 | 6500 | 3800 | 1990 | 2285 | 6200 | 4000 | 2400 | 4- ⌀26 |
| SYLD-12 | 2.4-7.2m³ | 38 | 75 | 7700 | 4000 | 2100 | 2395 | 6600 | 4200 | 2500 | 4- ⌀26 |
| SYLD-15 | 3-9m³ | 28 | 90 | 8750 | 4500 | 2320 | 2532 | 6500 | 4750 | 2700 | 4- ⌀26 |
Product Gallery
Frequently Asked Questions
Q1What materials are most suitable for the SYLD Series Plough Mixer?
The SYLD series is ideal for powder-to-powder, powder-to-liquid, and agglomerate-breaking applications. It is widely used in chemical, food, building materials, pharmaceutical, and battery manufacturing sectors.
Q2How do the high-speed cross-flying knives assist in the mixing process?
While the ploughshares create a fluid vortex bed of material, the auxiliary high-speed choppers (fly knives) rotate at high RPM to disperse fiber bundles, crush agglomerates, and evenly distribute liquid additives without creating lumps.
Q3What wear-resistant options are available for abrasive materials?
For abrasive industrial processing (such as dry mortars or mining chemicals), wear-resistant materials like Hardox450, JFE450, Manganese Steel, or specialized tungsten carbide coatings can be applied to both the plough tools and vessel walls.
Q4Can heating, cooling, or liquid injection systems be integrated?
Yes. The SYLD series can be customized with dimple or half-pipe thermal jackets for steam/thermal oil heating or chilled water cooling, as well as pressurized liquid spray nozzles positioned directly above the choppers.
Q5How does the machine ensure minimal residue during discharge?
The ploughs are staggered axially to push material continuously toward the center discharge port. Combined with contoured pneumatic discharge doors, this minimizes dead zones and leaves virtually zero residual material.
Q6What is the typical mixing cycle time for the SYLD mixer?
Due to the intense vortex fluidized action generated by the ploughshare design, typical dry powder mixing cycles range from 90 seconds to 3 minutes, significantly faster than traditional ribbon blenders.