Ni ibihe bipimo by'ingenzi bya tekiniki ugomba gusuzuma mugihe ugura umukandara w'umukandara w'icyuma gifunganye?

Nsuzuma ibipimo bitanu bya tekiniki iyo nshaka Conical Screw Belt Mixer: ubushobozi, mekanike yo gutwara, uburinganire bw'ibikoresho, imicungire y'ubushyuhe, n'uburyo bwo gusohora. Buri gipimo kigira ingaruka ku buryo butaziguye ku bwiza bw'uruvange, igihe cyo kuzenguruka, n'igiciro cyose cy'umutungo. Ndabigenzura mbere yo kugereranya ibiciro. Nsobanura buri gipimo kiri hepfo hanyuma ngasoza nkoresheje urutonde rw'ihitamo rufatika.

Ibintu by'ingenzi byakunzwe

• Reba imashini ivangavanga ubushobozi n'uburyo bwo gutwara mbere. Ibi byemeza ko bihuye n'ibyo ukeneye mu musaruro wawe nta gupfusha ubusa umwanya cyangwa ingufu.
• Hitamo ibikoresho n'ibikoresho bigenzura ubushyuhe bihuye n'ibicuruzwa byawe. Ibi birinda kwandura no kwangirika kw'ibikoresho.
• Suzuma amakuru ajyanye no gusohora, gufunga, n'imikorere. Ibi byemeza imikorere myiza no kuvanga neza.

Ubushobozi n'uburyo bwo kuvanga umukandara w'icyuma gifunga screw

Iyo nsuzumye Imvange y'umukandara w'icyuma gifunganye, ubushobozi n'uburyo bwo gutwara ibintu ni byo shingiro ry'isuzuma ryanjye. Ibi bintu bibiri bigenzura neza niba imashini ishobora kugera ku ntego zanjye zo gukora idapfushije ubusa umwanya cyangwa ingufu. Kubikora neza byombi birinda ivugurura rihenze mu gihe cyo kuyishyiraho no mu gihe cy'ikoreshwa rya buri munsi.

Ingano y'akazi n'ikirenge

Ubunini bw'ubwato bwose n'ingano y'imikorere ntabwo bihinduka. Ubunini bw'imikorere bugaragaza ingano y'itsinda rishobora gukoreshwa mu mvange. Ahasigaye h'umutwe wemerera ibintu kugenda kandi bikarinda kuzuza byinshi. Buri gihe nemeza ingano y'imikorere kuva ku mutanga. Imvange zo muri laboratwari zikora litiro 5 kugeza kuri 50. Ingano z'ibizamini zikora litiro 50 kugeza kuri 500. Ku musaruro muto, ndeba ingero ziri mu bwoko bwa litiro 300 kugeza ku 1.000. Ingano z'umusaruro ziciriritse zikora litiro 1.500 kugeza kuri 5.000. Sisitemu nini zikora zikora litiro 6.000 kugeza kuri 20.000. Imiterere yihariye y'inganda ishobora kugera kuri litiro 60.000 cyangwa zirenga. Ikigero cy'aho giherereye gikura gifite ubushobozi bwo gukora. Ingano ya litiro 100 ikwira ku gisenge gito gifite umwanya muto wo hasi. Imvange y'umusaruro ya litiro 5.000 ikenera ubuso bunini bwo hasi n'ahantu hejuru. Npima uburebure bw'igisenge ku byambu byo gupakira imizigo n'inzira y'umubumbe wa vis. Ihame ryo kuvanga rishingiye ku kuzunguruka kwa vis hamwe no kugenda ku rukuta rw'umuyoboro. Iki gikorwa kibiri gituma habaho kuzenguruka neza binyuze mu ishusho y'impande. Imiterere imwe ikoresha vis imwe ndende n'vis ngufi imwe kugira ngo inoze kuvanga. Ndemeza iyi gahunda yo kuyikoresha. Nanone ndateganya ahantu ho kubungabunga hafi y'agasanduku k'amakuru, ibifunga, n'aho moteri zihurizwa.

Umuvuduko wa screw n'imbaraga za moteri

Ubucucike bw'umubyimba bushyiraho umutwaro kuri gare. Ibikoresho byuzuye nka dioxyde ya titanium bisaba vis ikomeye na moteri ikomeye cyane kugira ngo iterure kandi izunguruke muri buri gice. Ifu yoroheje nka aerosil ikenera uburyo bworoshye bwo kuyifata kugira ngo hirindwe ibyago by'umukungugu cyangwa umwuka mwinshi. Ingufu za moteri zipima umuvuduko ukenewe kuri iyo mashini. Ku mashini ya litiro 100 Imashini ivanga ibikoresho bya laboratwari, Ntegereje ko ingufu za kW zigera kuri 5.5 zishyirwaho. Ku gikoresho cyo gukora cya litiro 5.000, umupaka wo hejuru ugera kuri kW 37. Isano iri hagati y'ingano y'ingufu n'igiciro cyo gutwara ntabwo ari umurongo ugororotse. Imashini ivanga litiro 500 igura make cyane kuri litiro ugereranyije n'imashini ya litiro 5.000. Amato manini akenera ibyuma binini, ibyuma biremereye, n'inyubako zikomeye zo gushyigikira. Moteri nini cyane zipfusha ubusa ingufu z'amashanyarazi mu gihe cyo gukora buri gihe. Imashini zitari nini zihura n'umuvuduko ukabije wa mashini iyo zihinduye ingano nini. Nashyizeho frequency drive ihindagurika kugira ngo ihindure umuvuduko wo kuzunguruka kwa screw n'umuvuduko w'ukuboko kwa orbital ku buryo butandukanye. Ubu buryo bworoshye bugabanya umuvuduko wa mashini kuri screw na moteri mu gihe cyo gutangira no guhindura. Torque ya gearbox igomba kuba ihuye n'umutwaro wose w'itsinda riremereye cyane. Umuvuduko wo gutwara na wo ni ingenzi: gusohora toni 10 ku isaha bisaba valve nini yo gukuraho na screw drive ikomeye kuruta gutunganya toni 2 ku isaha. Ingano ya moteri, igipimo cya gearbox, n'umurambararo wa valve byose byiyongera uko umuvuduko ugenda. Guhuza ibi bipimo byose bitanga imikorere yizewe n'ubushobozi bw'ingufu.

Guhuza ibikoresho no kugenzura ubushyuhe

Guhuza ibikoresho n'igenzura ry'ubushyuhe bigena niba Imvange y'umukandara w'icyuma gifunganye Nkora ibicuruzwa byanjye mu mutekano mu byiciro ibihumbi. Ibi bintu bibiri mbifata nk'icyemezo cy'ubufatanye kuko ibyuma bidakoreshwa neza cyangwa ikoti ridafite amanota meza bitera kwanduzwa n'ibikoresho ndetse n'impanuka z'ibikoresho zigatangira.

Ubucucike bw'ibice byinshi n'ubuhanga mu byuma

Ubucucike bw'ibice byinshi n'ingano yabyo bishyiraho umutwaro wa mashini kuri vis na cabine. Ifu ikomeye kandi nziza isubiza inyuma vis ikoresheje imbaraga nyinshi kuruta granule yoroheje kandi ikomeye. Ndasaba umucuruzi wanjye gusuzuma vis no gukanda raporo y'ubucucike mbere yo guhitamo diski. Ibicuruzwa bishobora gushwanyagurika - ibyo bishwanyagurika cyangwa bigacikamo byoroshye - bisaba imiterere yoroheje. Imiterere y'vis yoroshye irinda ubusugire bw'ibice kandi ikarinda ko bigerwaho neza.

Amahitamo y'ubutare butose ni ingenzi mu kurwanya ingese no kugira isuku. Ingero zisanzwe zirimo:

• AISI 304
• AISI 316L
• AISI 316
• AISI 904L
• Hastelloy C22

Amakoti n'ibipimo by'umuvuduko

Amakoti yo gushyushya no gukonjesha acunga ibicuruzwa bishobora kwangirika mu bushyuhe. Ngenzura imiterere y'ikoti kugira ngo ndebe ko hari amazi y'ubushyuhe akwirakwira kandi ko bihuye n'uburyo nahisemo - umwuka, amavuta ashyushye, cyangwa amazi akonje. Inkingi zo imbere zitanga uburyo bwo kohereza ubushyuhe vuba ariko zigabanya ingano y'akazi. Imbonerahamwe iri hepfo igaragaza amanota asanzwe y'ikoti nabonye mu nganda zitandukanye:

Gusohora, Gufunga, no Kwemeza Imikorere

Ibyuma byo gufunga no gusohora umuriro mu miyoboro

Mbere na mbere nsuzuma imigozi yo mu mfuruka kuko igenzura ibyago byo kuvaho no kwandura. Imigozi yo gupakira ihendutse mbere. Ikenera gukazwa no gusimburwa buri gihe. Imigozi yo mu mashini itanga uburyo bwiza bwo kubika ifu nziza no gutanga serivisi yo gusukura umwuka. Imigozi yo gusukura umwuka irinda umwuka wa ogisijeni kwinjira mu gihe cyo gutunganya ikirere kidakora neza. Nhuza ubwoko bw'imigozi n'ibisabwa n'umuvuduko wanjye n'isuku.

Guhitamo valve yo gusohora amashanyarazi bigira ingaruka ku gihe cy'urugendo n'uburyo ibicuruzwa bizasubizwa. Ngereranya amahitamo atatu asanzwe:

Uburyo bwo kuvanga umukandara w'umukandara wa Conical Screw

Ndasaba amakuru y'isuzuma ry'ubumwe mbere yo kugura. Imvange y'umukandara w'icyuma gifunganye igera ku bufatanye buhanitse binyuze mu kuvanga buhoro kandi mu buryo bworoshye. Umwe mu bacuruzi avuga ko bavanze inyongeramusaruro ku gipimo cya 1/100.000 mu minota 10, bagera ku bufatanye buri hejuru ya 98.5%. Ndasaba amakuru y'igihe cyo kuvanga mu bunini butandukanye bw'itsinda. Ingendo zisanzwe zigera ku minota 5 kugeza kuri 25. Ndemeza kandi ubushobozi buke bw'itsinda nk'ijanisha ry'ingano y'akazi.

Nemeza ibipimo bitanu mu nyandiko mbere yo kugura Conical Screw Belt Mixer: ubushobozi, uburyo bwo kuyikoresha, uburyo ikoreshwa mu bikoresho, uburyo bwo kugenzura ubushyuhe, n'imiterere y'ibisohoka. Urutonde rwanjye rukubiyemo ingano y'ingufu, umuvuduko wa screw, torque ya moteri, metallurgy, kurangiza, amanota y'ikoti, seal, na valves. Ndasaba kandi amakuru y'uburyo ibintu bingana, igihe cyo kuvanga, references, n'amabwiriza y'ingwate.

Ibibazo Bikunze Kubazwa

Ni ingano ntoya y'itsinda ry'imikandara y'urushundura ishobora gukoresha?

Ndemeza ko umubare ntarengwa w’ibikoresho bikoreshwa ari ijanisha ry’ingano y’ibikoresho bikorerwaho. Abatanga ibicuruzwa benshi babigereranya na 10% by’ingano y’ibikoresho bikorerwaho. Buri gihe nemeza iyi mibare mu nyandiko mbere yo kugura.

Inzira imwe yo kuvanga bifata igihe kingana iki?

Ingendo zisanzwe zigira iminota 5 kugeza kuri 25 kuri buri gice. Igihe nyacyo giterwa n'ingano y'igice, ubushobozi bw'ibikoresho bwo gutembera, n'intego imwe. Ndasaba amakuru y'ibizamini byo gukoresha mu buryo bwihariye.

Ni iyihe shaft seal nkwiye guhitamo kugira ngo nyikoreshe mu gusukura?

Nhitamo imigozi ya mekanike cyangwa ikoreshwa mu gutunganya umwuka udafite umwuka. Imigozi yo gupakira ijyanye n'uburyo bworoshye bwo kuyibikamo ibintu bike. Iyo migozi ihuye n'igipimo cy'umuvuduko n'ikoreshwa ry'umwuka udafite umwuka.